Welding Table Clamp Kit Supplier
SENLISWELD offers you the service of customizing products for different purposes.
- Offer D16 Clamp Kit, D22 Clamp Kit, and D28 Clamp Kit.
- Guarantee high stability and durability.
- Help workers more efficiently
- 24/7 customer service to answer your questions in a timely manner
Welding Table Clamp Kit
Are you looking forward to finding a professional and reliable welding table clamp kit manufacturer & supplier? SENLISWELD is your best choice for decades of years.
SENLISWELD has a very comprehensive range of equipment to match your requirements.
What Are The Clamp Kits For The Welding Table?
Clamp kits are a standard fixture for your 3D welding table. It’s not possible to work on non-rigid weldments, all scattered during the welding operations.
You need to first attach the workpieces rigidly according to your design. The clamping kits are what will assist you to hold the workpiece attached to the welding table. Here’s what a typical clamp kit looks like.
Can I Attach A 3D Or Complicated Object With The Clamp Kit?
The factor that made the usage of 3D welding tables so widely popular is due to a great deal of versatility. And all this is possible due to the superior clamping techniques. You can use the different clamping systems to organize different creative types of setups.
There are a diverse set of clamp tools available at your fingertips. You can set up the individual object pieces in multiple positions, orientations, and height levels with these. With the basic clamp kits, you can apply vertical clamping force on the workpieces to attach them to the table.
There are clamps with which you can also apply angular force on the pieces. With suitable positioning, you can use the force at elevated heights to clamp. Moreover, you can set up a horizontal clamping system with a suitable kit to balance the target weldment.
In short, starting from 3D to complicated objects, all kinds of clamping are possible. Just use the correct set of clamp kits, welding tables, and equipment, and the world of diverse positioning is always possible.
Does The Clamp Kits Come With Variable-angled Adjustment Opportunities?
The clamping kits are available in a wide variety. Among the many different types, there are some types of clamp kits that you can use to provide clamping support at a variable angle.
For this, you can choose two types of clamp kits. You can use the kits that come with fixed angles like 30°, 45°, 60°, 75°, or 180° bent to apply inclined clamping force. You can also use the performance screw clamp that you can swing to adjust to any manual angle within the range.
With quicker adjustment settings, you can rapidly change the angle if you are working with variable-shaped weldments, to arrange them according to your desired position.
How Can I Use The D16 Clamp Kits In A D28 Welding Table?
You can use the single setup of the D28 system welding table for all the other sizes of clamp sets. But since the hole diameter in the D28 system table is larger than the D16 clamp set, you have to use a suitable adapter to fit the smaller clamp kits.
In this case, you have to use the adapter for PC bolts D28 to D16 model. This bolt type has an outer threaded bushing of 28 mm, which can be attached to the D28 system welding table. So first, attach the bolt to the welding table’s hole.
To adapt the D16 clamp kit with a smaller diameter, the threaded bush comes with an inner diameter of 16 mm. Attach the D16 clamp kit to the inside tube. So, you finally got your D16 clamp setup on the D28 system welding table.
How Can I Clamp-On Uneven Surfaces Or Object With Two Different Heights?
You can use the 2P clamping bridge kit to clamp on uneven surfaces or at two elevation levels. This kit has two points where you can apply the clamping force, and there is a common bridge platform attaching the two points.
This is an innovative idea that will solve so many of your problems in unique cases. With this kit, you can use a single clamp kit to clamp multiple workpieces simultaneously.
What Is Compensating Swing Clamp With Spindle?
The compensating swing clamp has a main body tube attached to the welding table. The clamp arm is connected to the body tube with a stop ring, which you can shift up and down to adjust the height. You can also rotate the ring at a continuous 360° to position it over the weldment.
The spindle is attached to the clamp arm. The spindle has a handle with a wrench system to hold different kinds of system bores. The system bore holds the final clamping pad. You have to attach the clamping pad with the workpiece.
You can use the complete setup of compensating swing clamp with spindle for quick adjustments for different workpieces types. Moreover, this will ensure a strong and precisely positioned clamping on the workpiece.
Welding Table Clamp Kit: The Ultimate FAQ Guide
Clamp kits are one of the most important fixtures that make it possible for the wide range of versatile features in a welding table.
Are you interested in doing some quick checks on welding table clamp kits? In this writing, we are going to explore some sharp details.
So, let’s wrap off the topic!
If you are working on a welding table, you can observe a pattern of holes on the top platform of the 3D welding table. The holes are of size with a fixed diameter designed to fit the fixtures required to be installed during your material placement.
These are placed at regular intervals from center to center to provide a convenient placement position. Utilize these holes to insert the clamp kits into the table following the design or shape of the object.
Once placed, you have to secure a rigid connection between the clamp and the table. There are different types of how you can set up these connections. Some are quick and automatic, while some need to be manually attached. Here’s an example to follow.
Clamp placed and attached with the welding table
After you have secured the connection, place the workpiece according to your target design. Finally, you can shift the clamp head on the workpiece to force the clamp support to hold the object firmly.
This picture shows what it will look like.
Workpiece attached with the clamp kit
Your object is now ready, and you are good to proceed with your welding job.
You can use the clamp kits to set up any kind of weldment on the 3D welding table. While performing your welding operations, often you are required to produce an irregular-shaped design.
To proceed with these types of jobs, first, you need to set up the individual pieces of weldment according to the design shape. Then you can use the clamp kits, which will assist you in rigidly holding the setup during the welding operation.
You can place the individual workpieces on the 3D welding table and place the clamp kits adjacent to the object. You have to insert the clamp kits inside the pattern holes and clamp the objects to ensure a rigid connection.
After you have secured the connection, place the workpiece according to your target design. Finally, you can shift down the clamp head on the workpiece to force the clamp support to hold the object firmly.
There are so many different types of how you can set up the clamp kits. Some of the most common types are discussed here:
- Compensating swing clamp with spindle
Compensating swing clamp with spindle
- Screw clamp 180° with quick-action clamping cylinder
Screw clamp 180° with quick-action clamping cylinder
- Performance screw clamp with short boring spindle
Performance screw clamp with short boring spindle
- Compensating swing clamp with short boring spindle
Compensating swing clamp with short boring spindle
- Performance screw clamp with quick-action clamping cylinder
Performance screw clamp with quick-action clamping cylinder
- Screw clamp 180° with short boring spindle
Screw clamp 180° with short boring spindle
- Performance screw clamp with spindle
Screw clamp 180° with short boring spindle
- Screw clamp 180° with spindle
- Compensating swing clamp with quick-action clamping cylinder
- Variable screw clamp 90°
- Variable screw clamp 45° with adjustment screw
The clamp kits are designed to hold the workpieces to perform your welding operation on the fixed setup. A single clamping kit can support much force to keep the layout fixed. But there are limitations on how much clamping force each clamping kit can maintain.
If you want to support an exceptionally large workpiece during your welding operation, you should use the D28 system. The base and entire body of the D28 clamping kits come with a diameter of 28 mm.
Not only that, the D28 clamping Kits are ideal to set up on the D28 welding table that has large holes on the top working platform. The diameter of these holes is also 28 mm to fit the D28 clamping kits perfectly.
Due to the large hole radius of the table and large base of the clamp kit, it can provide an exceptional amount of support for an exceptionally large workpiece. So, with the correct welding table and the proper clamping system, you can provide vital support when working on a large workpiece.
It is a general concern that welders often ask about the efficiency of the provided support on the workpiece at some height. To obtain a convenient welding position at the lower part, it is sometimes practical to support at some height on the weldment.
There are even some cases where you might be working with a workpiece with uniform thickness, and it is impossible to provide vertical support at lower portions. In all cases, you can free yourself from all the worry while providing vertical support from a height.
The clamping system is designed in a particular way such that the efficiency of the provided support is not proportional to the height where it’s been applied. But one thing you have to take care of is that the force is not set up axially to ensure the balance on the weldment.
Another case where it might be of concern for clamping at height is if you apply angular clamping force. Due to applied force at an inclined angle, the object might tend to tilt over, depending on the shape of the weldment.
In these cases, always make sure to provide an extra counter-support at elevated height or low height if suitable, opposite the area where the clamping force is applied.
You can use the clamp bolts efficiently for a set of purposes with the clamp kits. There are different sizes of clamp bolts available, and you have to pick the suitable type for the specific type of purpose.
In general, you can use any clamping bolts at the end of the workpiece to act as its support. You can also put them at the corner or edge to work as a stopper.
But the primary function of the clamp bolts is to provide adaptability for using different clamping sets on a fixed type of welding table system. You already know that there are various welding table systems with varying diameters of the system hole. Each of these table systems has a unique set of clamp kit sizes.
The clamp bolts come with varied sizes of threaded bushing at the interior and exterior parts of the bolt. So, you can attach the different-sized clamp to fit the varied diameter of the table.
The clamp kits are available in three different size ranges, followed by the range of table systems. The difference in size is to fit with the radius of each system of the welding table.
- D16 clamp kit: These kits are suitable to be used with the D16 system 3D welding table. You can use the clamp kits for delicate workpieces.
- D22 clamp kit: These kits are suitable to be used with the D22 system 3D welding table. You can use the clamp kits for light and medium-duty workpieces.
- D28 clamp kit: These kits are suitable to be used with the D28 system 3D welding table. You can use the clamp kits for large workpieces and in general applications.
The D28 clamp kits are used to attach a large workpiece with the D28 system welding table. The clamp kit has a large base of 28 mm diameter, perfectly fitting with the table hole.
Following the base, the upper tube and structure are thicker than the D16 and D22 clamp kits. Due to the thicker design, it can provide comparatively stronger support. So, you can use them to attach a larger workpiece to the 3D welding table.
The primary difference between the D16 and D28 clamp kits is the size of the diameter. The D16 clamp kits come with a diameter of 16 mm diameter from the base to the top, while the D28 clamp kit comes with a diameter of D28 mm.
So, in general, you have to use the D16 clamp kit with the D16 system welding table and the D28 clamp kit with the D28 system welding table.
Regarding functionality, you should remember to use them for a specific type of weldments. Since the D16 clamp kit has a comparatively narrow base and main body, you should use it to support delicate applications.
On the other hand, due to the larger base diameter and the main body in the D28 clamping kit, you can use them to handle weldments that require higher support.
Yes, you can make it work following the same system, with a different set of bolts. In this case, you have to use the adapter for PC bolts D28 to D22 model. This bolt type has an outer threaded bushing of 28 mm, which can be attached to the D28 system welding table. To attach the bolt to the welding table’s hole.
To adapt the D22 clamp kit to a smaller diameter, the threaded bush comes with an inner diameter of 22 mm. Attach the D22 clamp kit to the inside tube. So, you finally got your D22 clamp setup on the D28 system welding table.
We have seen that we can adapt the smaller-sized clamp kits to the more extensive-sized welding table system. Now, it’s easily reversed as well, i.e. using a bigger set of clamp kits on a smaller-sized welding table system. For this purpose, you have to use a reduction plate for the clamping tube kit.
Reduction plate for clamping tube
But the procedure is different from what we followed earlier. Instead of a single system bore, there are twin sets of system bores of smaller diameters matching the system table that you want to use.
So, first, you have to attach this system bore to the table at two adjacent holes. The purpose of the two bores is to ensure stronger support, as you are working with a larger clamp kit than it was intended for.
There is a single system bore with a threaded bush corresponding to the diameter of a larger clamp kit between the two system bores. After you attach the larger-sized clamp kit, your setup will be complete.
When you want to install the D28 clamp kit on the D16 system welding table, use the reduction plate for clamping tube D28 to the D16 kit. And when you want to install the D28 clamp kit on the D22 system welding table, use the reduction plate for clamping tube D28 to D22 kit.
Yes, the actuators are exchangeable to set up with the screw clamp. You can attach all the types of actuators like a spindle, quick-action clamping cylinder, short boring spindle, etc. with the screw clamp.
The screw clamp comes with a long tube main body attached to the welding table. At a fixed height, there is a metal ring where the clamp arm is positioned. This enables to move of the clamp arm freely along the horizontal axis to adjust the distance with the object.
At the end of the arm, you can adjust any kinds of actuators that are convenient for your specific type of application. You can even rotate the actuator at different angles if required to balance the support.
The quick-action clamping cylinder comes with a lever that you can swivel at 360° rotation. Using this will significantly reduce your clamping time compared to the traditional clamping methods.
It is observed that you can even clamp five times faster with the use of a quick-action clamping cylinder. Moreover, since you can easily apply and draw off the clamping force using the lever function, it will significantly help you to apply more clamping pressure with efficiency.