Welding Rotator Manufacturer & Supplier
SENLISWELD provides the whole types and loading capacity of welding rotators. Support OEM and ODM better your business. As a leading welding rotator manufacturer with the best technical team, we will be your first choice.
- The loading capacity ranges from 200kg to 2000 tons.
- Provide CE certification with a 13-monthly warranty.
- Working and providing a one-stop solution consulting for you.
- 24/7 customer service is available for concerns and inquiries.
SENLISWELD Welding Rotator
The welding rotator is a device used to rotate the cylindrical workpiece to realize efficient and automated welding.
Through the rotation of the roller, only the welding torch needs to be fixed at one point, and the automatic welding of the inner and outer circumferential seams and the inner and outer longitudinal seams can be realized.
No matter whether you are an end-user, distributor, or brand company, SENLISWELD will support you 100%. Great quality always with the appropriate price, SENLISWELD concerns more about our customers.
With more than 20 years of experience in the welding automation industry, we have been able to satisfy our customers, making a wide variety and range of welding rotators available.
Welding Rotators Series From SENLISWELD
This type of welding rotator is suitable for welding and cutting the elongated workpiece. Stepless adjustable speed with AC motor, widely speed adjustable range.
This model of welding rotator is for long length pipe workpiece, with compact, simple, and light structure adapts to the various working environments.
Lead screw welding rotator through the screw to adjust the wheel roller’s position, easy to operate. This type is also could motorized travel on the rail.
Self-aligning rotator sizes range from 5 to 200 tons. This special design allows the welding rotator to be automatically aligned to different vessel diameters. Don’t need to adjust the rollers.
The conventional welding rotator usually consists of two parts, the driving unit, and the idle unit. The driving unit supplies power to the device and for speed regulation.
The fit-up weld rotator is supported by hydraulic cylinders that are connected to a hydraulic pump station. This type works together with the conventional or self-aligning rotator.
The heavy-duty self-aligning weld rotator can be used for rotating cylindrical parts such as wind towers, heavy pressure vessels, oil tankers, huge pipelines, etc. Loading Capacity could approach 500tons.
Anti-drift weld rotator is for big diameter pipe connection welding. PLC controls the roller through the sensor to adjust the workpiece, ensuring welding position. Loading capacity depends on your request.
The track wheel rotator size and model are all customized. This type prevents the deformation of thin-walled vessels and stable transmission, the structure is complex. We will OEM for you.
Welding Rotator Production Details (5)
Self-aligning welding rotator frame for the welding process.
Self-adjusting rotator base for the machining process.
Our great production team doing the welding process.
Screw adjust welding rotator assembly process.
Self-aligning turning rollers gear assembly process.
SENLISWELD Welding Rotator Advantages
SENLISWELD understands trust comes from the quality and the value of the products.
Our monthly welding rotator output is 100-300 units, with prompt delivery.
We provide a one-year quality warranty, free replacement, and maintenance of wearing parts.
Professional engineers with more than 20 years of experience always serving you.
SENLISWELD is Your First Choice in Welding Rotator
With over two decades of welding rotator manufacturing experience, we bring satisfaction to our customers through manufacturing and also customization.
SENLISWELD cares about you and your company, we are good at welding rotator design, also we provide the best welding positioners for your welding.
Guaranteed Delivery Time
SENLISWELD controls the production process, for each manufacturing process, we will pay much attention to it. Take a photo, make a record.
Before delivery, we will send you a QC report, make sure each size were manufactured according to your request size and drawing.
After delivery, we also send you the user manual for easy operation. In addition, a one-year quality warranty and free spare parts replacement.
Customized Screw Welding Rotator
According to the customer’s request, a large workpiece diameter of up to 5000mm needs to make the base bigger and higher.
SENLISWELD screw welding rotator has a high-quality standard, each detail we will focus on and make perfect.
Customization is one of our biggest advantages, just contact us to know more.
High-standard Quality From SENLISWELD Welding Rotator
SENLISWELD has very high-quality requirements, we generally use Schneider or Danfoss. There are some suppliers that will use lower-quality electrical brands in order to reduce costs. We never do that thing.
We never cut corners on the use of raw materials for the equipment, and we absolutely guarantee high standards for the thickness of the board and the loading of the equipment.
Welding Automation Production Line Proposal Ability
The welding rotator plays an important role in the automatic welding production line of the wind turbine.
Through different types of welding rotaors, the welding connection of the wind tower can be realized one by one.
According to the customer’s annual output & size of the wind turbine, and the layout of the production workshop, we design the capacity of welding rotators and welding manipulators.
The automatic welding production line of the pressure vessel also needs the cooperation of the welding rotators and welding manipulators.
Unlike the wind turbine welding, the pressure vessel needs to cut the nozzle on the cylinder body and weld the heads at both ends.
The automatic nozzle equipment is realized by the CNC plasma tube cutter, any requirements could contact us and get a perfect proposal.
Welding Rotators Details and Components
Lead screw welding rotator details, good quality lead screw, dust parts, strict production process.
The material of welding rotator wheel rollers has steel type and PU type. It depends on your needs and the workpiece material.
Bearings are manufactured and processed with high precision to ensure stable rotation of the rollers.
For each welding rotator from SENLISWELD will provide hand remote control and wireless remote control.
We normally use INVERTEK brand motor, we cooperate with them for over 15 years.
This 5 tons self-aligning welding rotator has been used for over 15 years, and only needs to replace the rollers.
SENLISWELD Welding Rotator Manufacturer
- Production Process
- CE Certification
“It’s a nice order, we used to purchase from China many times for welding rotators. But I have to admit that SENLISWELD is the best supplier ever! I like them!”Mohammed From Saudi Arabia
“We purchased 2 tons turning roller from them, about 3 sets. At first, the reducer was broken, we didn’t know if we use it not correctly or for other reasons, but they still replaced a new one and delivered it to us for free, really a good supplier! Thanks.”Joy From Singapore
“SENLISWELD is a great supplier, we purchased 10 tons and 30 tons welding rotator from them, good quality! All the details were according to our requests.”Jin From Malaysia
|Loading Capacity (T)||5||10||20||30||40||60||80||100||150||200|
|Workpiece Diameter||Min Diameter (mm)||250||320||450||450||600||750||850||1000||1200||1500|
|Max Diameter (mm)||2300||2800||3500||3500||4200||4800||5000||5500||6500||8000|
|Rubber Roller||Diameter (mm)||250||300||350||350||400||450||500||500||一||一|
|Metal Roller||Diameter (mm)||240||290||340||340||390||440||490||490||500||550|
|Linear Speed (m/h)||6-60|
|Speed Control||VFD Speed Control|
|Motor Power (KW)||0.75||1.5||1.5||2.2||3||4||4||5.5||5.5||7.5|
|Dimension||Drive Roller||Length (mm)||1500||1800||2180||2180||2500||2780||3040||3450||3950||4300|
|Idler Roller||Length (mm)||1350||160||1910||1910||2170||2400||2670||2930||3480||3800|
|Loading Capacity (T)||2||5||10||20||30||40||60||80||100||160||200||250||300||400||500||630||800|
|Workpiece Diameter||Min Diameter (mm)||200||250||320||500||550||600||700||700||700||1000||1000||1000||1000||1000||1000||1000||1500|
|Max Diameter (mm)||1800||2300||2800||3500||3800||4200||5000||5500||6000||6000||6000||7500||7500||7500||8000||8500||9000|
|Rubber Roller||Diameter (mm)||200||250||300||350||350||400||450||500||500||一||一||一||一||一||一||一||一|
|Metal Roller||Width (mm)||190||240||290||340||340||390||440||490||490||550||550||700||700||800||800||850||1000|
|Linear Speed (m/h)||6-60|
|Speed Control||VFD Speed Control|
|Motor Power (KW)||2×0.18||2×0.37||2×0.55||2×0.75||2×1.1||2×1.5||2×2.2||2×3||2×3||2×4||2×4||2×5.5||2×5.5||2×5.5||2×5.5||2×7.5||2×7.5|
|Dimension||Drive Roller||Length (mm)||1950||2090||2770||3150||3150||3300||4170||4370||4670||4900||4950||6500||6550||6600||6850||7200||7700|
|Idler Roller||Length (mm)||1460||1800||2300||2450||2450||2900||3500||3700||4000||4000||4100||5500||5500||5500||5800||6000||6500|
Related Machines For Your Business
Welding Rotator – The Ultimate FAQ Guide
A Welding Rotator is an auxiliary welding machine commonly used to weld round objects.
It will enable you to minimize tension, job toil, and manufacturing costs. They aid in the conservation of resources, allowing you to save money.
SENLISWELD is one of the world’s largest welding rotator manufacturers. With over 20 years of industry expertise in construction, we have been pleasing our clients by offering a broad selection and quality-driven products.
In this FAQ guide, we have covered everything you need to know about Welding Rotators.
A welding rotator is auxiliary welding equipment, it rotates the cylindrical workpiece normally. It will save your labor cost and make the welding quality better.
According to the adjustment method, it is divided into self-aligning rotator and conventional rotator. There are some other types, for example, fit-up rotator, tank rotator, track wheel rotator, and so on. It depends on your workpiece and requirement.
Welding rotators consist of 5 parts:
- Base foundation
- Wheel roller
- Motor and bearing
- Electric box
- Remote control
If it is a fit-up rotator, there will be a hydraulic system and hydraulic station. Your request will all be accomplished by SENLISWELD.
A welding rotator consists of one driving wheel and one idler wheel, the 4 wheel rollers support and rotate the workpiece. The material depends on your workpiece.
You could control the speed through the remote hand control or foot panel, it can rotate forward and reverse.
Self-aligning Welding Rotator
Conventional Welding Rotator
A Welding Rotator is an efficient welding machine used to increase welding efficiency and decrease the manufacturing rate.
In those situations when you have to handle heavy round objects for welding, it plays a crucial role. All performance of the Weld Rotator depends on its wheel roller and engine. You need to load the round object on the machine.
Once the object is all set to rotate, the machine then starts the automated welding process. There is a thing to be noted that the Welding Rotator is normally suitable for round object welding because of its rotating movement.
If you try to weld any object on the Welding Rotator, then it will be hard for you to adjust the angle.
The welding rotator is generally used for the assembly, sharpening, and welding of tubing, tanks, oil tanks, and other containers.
A welding rotator may be used in combination with a column and boom and a SAW device to obtain in and out longitudinal welding. It consists of a self-adjusting rotator.
As a result, this unit has advantages such as compact construction, limited cubage, lovely form, lightweight, and easy operation.
The unit may do all types of auto or manual welding. It’s able to enhance welding accuracy, reduce welding labor, and increase productivity.
Self Aligning Welding Rotator
This type of welding rotator can work on several sizes of metal works without adjusting or changing the focus of the wheel.
The self-aligned rotator can be used for rotating cylindrical parts such as fuel drums, pressurized containers, silos, oil tankers, pipelines, etc.
It increases the value of productivity, velocity, and the effectiveness of your work, either using automatic welding or manual welding. They have a very crucial function in steel construction as they help to reduce crane operations and functions.
Self-aligning rotators are made of two units. These two units consist of one drive unit and one idler unit. The quantity of drive and the quantity of the idle units can be modified and altered depending on the terms of the welding operation to be carried out.
Conventional Welding Rotator
The size of the Conventional Rotator varies from 2 to 2000 tons with greater loads and larger diameter ranges, for both Polyurethane wheels with excess disk and all steel wheels depending on the performance.
The structure and rotator base are carefully crafted to ensure proper balance to support the weight of the vessel or workpiece. Both the drive and idler frames are outfitted with heavy-duty designed and machined wheel braces that protect the roller axles and bearings.
Features of Conventional Welding Rotator
- Rotators may be found in a range of applications such as pressure vessels, heat exchangers, boilers, pipe welding, and so on.
- More productive and reliable options for expanded power in energy, engine, shipbuilding, other sectors, etc.
- Rapid development and efficiency enhancements
- Welder exhaustion may be minimized.
- There is no need to employ a crane for work management.
Fit-Up Welding Rotator
This type of welding rotator uses a hydraulic pump station. It takes into consideration the welding operation to be done. If the welding operation requires specificity, then the best fit welding rotator is one that can specifically carry out the operation.
The primary difference between a self-aligning rotator and a conventional rotator is the manual and auto-handling factor.
- Self-Aligning Rotator: A self-aligning weld rotator is the best option to weld a variety of objects without the need of adjusting the angle and rotating wheel. This Welding Rotator adjusts and aligns the object automatically and performs welding performance at a high rate.
The working procedure of the self-aligning weld rotator depends on the two power units.
The first power unit is the idler and the second one is the drive unit. You can adjust the quantity of both units according to the object and welding procedure to be carried out.
- Conventional Rotator: The Conventional Weld Rotator is a heavy-duty manual handling Welding Rotator. The most out-ranking feature of this Welding Rotator is the weight load capacity. Handling heavy objects is like a cup of tea for the conventional Welding Rotator.
For efficient rotating of objects, the wheel of the Conventional Welding Rotator is Polyurethane.
The same as the Self-Aligning Rotator, the Conventional Rotator also has two working units; Idler and Drive.
Both these working units are fitted with the wheel roller. All these together perform a high-class performance with less welder exhaustion.
Theoretically, this sounds difficult, but the welding rotator has a basic operating process.
The welding rotator works by rotating the substance to be operated on, which is normally a cylindrical object. The welding process will take place when the rotation is in motion.
This essentially ensures that the welding rotators retain and move cylindrical items. The welding operators execute their duties without needing to adjust their location. They continuously turn the vessels themselves, liberating them of crane and tension.
Welding rotators have several structural parts that are quite distinct from others due to the design of the welding rotator. Generally, the structural parts of a welding rotator include;
- The rotating vessel, usually wheels – is the part that turns or rotates the cylindrical vessels and circular materials to be worked on.
- The idler – this part that supports the rotation of the device and as such can alter the direction of the output shaft.
- Motor speed regulator – this is known as the transmission device in some welding rotators. This part controls the velocity of the rotation.
- Rotating wheel border – this part upholds the wheels. This is also known as a rotating wheel frame.
- The remote controller – foot pedal control or hand remote control, they are used to modify and adjust the speed when needed.
- The power motor – the DC motor is mostly used but some welding rotators use an AC motor. This part supplies power to the machine and also aids in speed regulation.
- The electric box – these are the integral parts and as such are needed for the effective running of the welding rotator. Other features can also be added to the machine at the request and requirement of the customer or company.
Welding rotators are typically powerful, and as such, maintenance cannot be overlooked.
Here are a couple of ideas for maintenance:
- When using any unit, such as a welding rotator, search it for loose screws, nuts, and nails. Before you use the machine, tighten the screws.
- Before starting a new project, make sure there are no weld bits or remains on the unit. This can result in an obstacle in the system.
- Keep an eye out for odd and unexpected noises and movements from the unit, as well as unpleasant scents. Until you use it, do the required repairs.
- Ensure that the welding operation’s job load is appropriate for the welding rotator in usage. For hard welding products, do not use a welding rotator with a lower capacity.
- Choose SENLISWELD for the latest technical repair advice for you.
You can effortlessly avoid accidental damages during transportation by using proper safety protocols. The safety protocols you need to apply;
- Wearing proper leather gloves: Always follow the general rule of thumb, and apply your safety first. Whether you are welding round objects or any irregular shape object; make sure that you are wearing welding leather gloves for your hand protection.
- Handling tool: There are a lot of Welding Rotator handling tools available in the market, make sure that you are using one while performing the welding process.
- Eye protection: How can you neglect the importance of eye protection in the welding process? Whether you are a welding expert or a beginner, wearing eye protection is a must. Wear high-quality eye protection so that the rays don’t pass it.
- Transporter: Once the welding process is done, don’t try to move the object yourself. Use a transporter to move the object effortlessly and conveniently.
So, if you apply the mentioned safety protocols perfectly, then we guarantee, you can perform and transport safely during welding.
Many people get confused with these two terms and also about the fact that they have few similarities. They both rotate spherical and cylindrical welding materials but differently. They increase the efficiency and effectiveness of your welding operation.
Welding Positioner: Some objects are complex in shape so you have to wonder how to weld and position them. A Welding Positioner is a welding tool used to rotate, move, and hold two complex shape objects for the deep and precise weld.
The welding rotator is quite similar to a welding rotator but they are not the same. The welding positioner is a device that carries out its welding operation by grasping and limiting the motion of the welding material at a fixed point but rotating it according to the degree of the angle.
Due to this structure of the welding positioner, it can be used for any shape and form of welding material. However, for welding rotators, the case is different. The welding rotator tends to be operational only on spherical or cylindrical welding materials due to the constant rotary movement of the wheels.
Whether you want a Welding Rotator or a Welding Positioner, SENLISWELD has everything for you.
The welding method consists of a series of operations that include introducing the work material to the welding system (or vice versa), generating linear movement between the work material and the welding machine, monitoring the weld quality, such as rpm, orientation, voltage, and so on, and re-positioning the work material for another weld.
The term “automated welding” refers to the process of automatically monitoring the relative motion of the weld head and the work material.
Advanced machining methods include metal inert gas (MIG), tungsten inert gas (TIG), and submerged arc welding (SAW).
The key advantages of automatic welding are increased efficiency as a result of shorter cycle periods and consistent performance as a result of a lower degree of weld flaws as a result of more direct monitoring of the welding operation.
On the negative hand, welding configuration is limited to flat parallel lines, and setting time is augmented.
Do you need assistance deciding on the best welding rotator for your task? Want to make the welder more relaxed while boosting performance?
Welding rotators are available in a variety of sizes and holding capacities at Senlis Weld. We carry the whole line.