Welding Positioner Manufacturer & Supplier
SENLISWELD has over 20 years of manufacturing experience in Welding Positioners. Cooperate with international brand companies and export our products to over 40 countries.
- Providing welding positioner OEM & ODM to support you.
- Full-time technical consulting with 24/7 quick response.
- Different loading capacities and types to customize your request.
- Best product quality control and high-standard test before delivery.
Welding Positioner
Welding positioner reaches the ideal welding position by rotating, tilting, and lifting. It can also be controlled by PLC to automate and memorize the movements. Efficient, automatic, and more conducive to welding.
The ability to customize is very important to the rotary welding positioner factory, which can meet the different workpieces of customers, save costs and bring greater benefits at the same time. That is what SENLISWELD focuses on.
SENLISWELD provides you with different types of pipe welding positioners and support OEM. Choosing the right one can save you more time, improve efficiency, reduce labor, and most important thing is to improve welding quality.
Welding Positioner From SENLISWELD
This light-duty welding positioner is designed for 50 kg to 600 kg workpiece, the 90 degrees will be only half loading capacity.
This type rotary welding positioner enables rotation, tilting, and lift the workpiece at a consistent speed. The tilt angle 0~120°. Rate loading bearing 0.1~50 Tons.
Its feature is the possibility of lifting and lowering the workpiece, as well as tilting and rotating it. Customize according to your different requirements.
Headstock tailstock welding positioner for long length and complex workpiece. Power from the headstock and free to slide by tailstock.
L-type welding turntable is for the special workpiece. The load capacity is from 100kg to 10 Tons, and also supports customization for you.
It only has a rotation with 360° adjust without the lift or tilt function. Standard load range from 1~50 Tons and supports OEM.
Welding Positioner Production Process Details (5)
The high-quality standard production process, welding process are important.
3-axis welding positioner assembly process, make sure all the details are perfect.
Assemble the 10T of horizontal turntable wings, connect the table with bolts.
3-axis welding positioner production, base and bracket are connected by bearings.
The 6 wings will assemble the horizontal welding turntable, great quality.
SENLISWELD Welding Positioner Advantages
Win-wins together will make us move forward better, trust comes from value.
SENLISWELD has a strong production ability to support your business.
Short lead time and one-year quality warranty, free swear parts replacement.
A strong and stable technical team work together for over 15 years.
SENLISWELD is Your Best Choice in Welding Positioners
Welding positioners are becoming indispensable in many manufacturing companies. SENLISWELD welding positioner will help you to work more efficiently and make welding more productive.
SENLISWELD pays more attention to quality control in each process during production. One-year quality warranty service. In addition, get a quick response within 8 hours by mail or immediately phone call.
3-axis Welding Positioner
3-axis welding positioner could realize the lifting, tilting, and rotation functions. Loading capacity is normally from 500kg to 15,000kg.
Through PLC control, the welding position can be memorized many times, and the memory welding position can be reached automatically with one key.
SENLISWELD supports you with your different requirements. Our motor brand is Invertek, inverter brand is Danfoss. High quality is our first principle, we always support your business.
SENLISWELD Electric Control System
The general welding positioner is equipped with a wired handle remote control and foot pedal, for bigger size types, we will equip wireless remote control. It depends on customer requests.
The main electric system brand is Schneider, the inverter also could use Danfoss. For the other parts, we will use our long-term cooperation suppliers, ensure the machines with stable and high quality.
SENLISWELD Welding Positioners Details
- Production Process
Related Machines For Your Business
Welding Positioner: The Ultimate FAQ Guide
Welding Positioners are mechanical equipment that welders use every day for performing their professional welding activities.
If your company is involved in any kind of welding activity, this vital accessory tool must prove beneficial to your company.
It will help you to improve the quality of welding, increase the rate of production, and offer easier handling prospects in different kinds of welding operations.
A welding positioner is basically a mechanical device that will provide a flexible working platform for your business’s welding operations. Using a weld positioner, you can comfortably work being stationed at a fixed position.
The positioner will assist you to control and position the working material. You can adjust the working platform in any way that suits the best position for you to work with.
Additionally, it will help you to handle the workpiece in any desired technique of how you intend to fabricate it.
Regardless of how heavy the weight of the weldments is, or how complex the design of the end product might be, suitable weld positioners will simplify all these tasks for you.
Offering a well-suited welding positioner in your company will promote a reasonable and safe environment for your welders.
The base principle of positioners is to grab and hold on to a certain piece and then rotate and move it in the position that a welder needs for comfortable welding.
We already know that a welding manipulator is far different from a welding positioner. Welding manipulators work by controlling and moving the head of the weld.
The positioners move the workpiece for better welding while the manipulators move the welding head or torch closer to the workpiece. The goal of manipulators is to allow welders to reach locations that are far and complex by moving the weld head close to the workpiece.
As the name suggests, rotary welding positioners rotate the workpiece by 360 degrees- horizontally or vertically. They also come with a jaw chuck of different shapes for different workpieces.
welding positioner drawings
In the field of professional welding operations, the welding positioners are performing a vital role in providing a professional and effective outcome.
You can use a welding positioner to obtain a flexible working platform. It will assist you to place the weldments on the working platform and handle it comfortably according to your intended purpose.
If you require to handle the weldment by rotating only around the horizontal or vertical axis, you will find a well-suited welding positioner for your job.
Again, if you require to tilt the weldment to any certain degree necessary to provide you with provisions for the working surface, a welding positioner will come to good use.
Following that, this will allow you to rotate the weldment about multiple axes and tilt the weldment at the desired angle. You can also elevate or lower the working platform at desired levels using the specified welding positioners.
In short, you can use weld positioners for performing any kind of simple or complex welding operations. Working with a comfortable and flexible platform will suit your weldment handling necessity any way you intend to.
Easier handling of weldments by a positioner makes these procedures possible for you, which, in some cases, are even impossible with manual welding apparatus.
heavy-duty welding positioner
Low Effort
This device allows the welder to stand in one position and weld with ease without having to move around and rotate and move pieces with him every time. It doesn’t only save the welder’s energy but also helps speed up the process by reducing time.
Less Mess
Positioner welder protects your surface from splashes as the welder stands in one place and there is less mess due to a more organized process. This saves the welder a lot of time too.
High Quality and Neat Welds
Welders highly suggest using a welding positioner for their work as this reduces effort and time and allows for more complicated work in a neat and organized way.
It ensures the quality of the weld and that alone is the single best reason out of a million others for why you should choose one.
👉 Loading of heavy welding equipment
👉 Welding of wheels, pipings, tubings, shafts, etc.
👉 Workpiece rotation
👉 Rotatory positioning
👉 And many more
Welding positioners don’t necessarily have torches with them. They’re called “welding positioners” because that is what they are designed for; to position material in a way that can be easily welded.
You can weld many types of materials depending on the positioner’s ability to grab and hold onto a material. The most common materials you use welding positioners for include:
👉 Tubes and Fittings
👉 Tanks and Vessels
👉 Uneven Workpieces
👉 And Many More!
You use welding positioners to assist you with welding – it’s not that picky when it comes to the workpieces you’ll be working with.
welding positioner easy to operate
Yes, most welding positioners are electronic while some operate on hydraulic laws also known as classic positioners.
Due to the industrial usage, automation, utility, and ease of electronic positioners, they became the industry standard and the majority of the positioners used today are electronic.
When purchasing welding positioners, you can choose from the following processors:
- Manual Weld Positioners
- Semi-Automatic Weld Positioners
- Automatic Weld Positioners
You can ask your manufacturer which ones they offer so you don’t get confused.
A lot of people have the misconception that they’re the same but they’re different. The goal in the end, for every welding machine, is to help improve the process of welding but every machine has its special ability or task.
How do these two machines differ in terms of tasks?
Welding manipulators are machines that help by moving the weld material to the workpiece while welding positioners move the workpiece in different directions as the welders want them to be.
Technically, the difference is with the particular variable moved in the process.
Also known as “chucks,” positioner jaws are tools to keep a workpiece in place. They’re attached and mounted to the faceplate to clutch and make sure that the workpiece is held tightly.
Since most workpieces are pipes(round), most of the jaws are made to clutch circular pieces of different sizes.
Using a tilt Gear welding positioner, you can position the weldment on the working platform to rotate on the horizontal axis, tilt the weldment at designated angles and also elevate the weldment to the desired level.
There is a specification ‘tilting angle’ mentioned in Tilt Gear Welding Positioner. By it, you can understand that heavy weldments can be inclined up to what degree of inclination angle while withstanding high torque tilt and ensuring safe operation.