Welding Positioner Manufacturer & Supplier
SENLISWELD has over 20 years of manufacturing experience in Welding Positioners. Cooperate with international brand companies and export our products to over 40 countries.
- Providing welding positioner OEM & ODM to support you.
- Full-time technical consulting with 24/7 quick response.
- Different loading capacities and types to customize your request.
- Best product quality control and high-standard test before delivery.
Welding Positioner
Welding positioner reaches the ideal welding position by rotating, tilting, and lifting. It can also be controlled by PLC to automate and memorize the movements. Efficient, automatic, and more conducive to welding.
The ability to customize is very important to the rotary welding positioner factory, which can meet the different workpieces of customers, save costs and bring greater benefits at the same time. That is what SENLISWELD focuses on.
SENLISWELD provides you with different types of pipe welding positioners and support OEM. Choosing the right one can save you more time, improve efficiency, reduce labor, and most important thing is to improve welding quality.
Welding Positioner From SENLISWELD
This type of welding positioner is designed for below 10 kg workpiece, with stepless adjusted speed, easy to operate and install. MOQ: 10 sets
This light-duty welding positioner is designed for 50 kg to 600 kg workpiece, the 90 degrees will be only half loading capacity.
This welding positioner rotation structure is driven by the DC motor, the track, and air-powered tip can self-holding the workpiece.
This type rotary welding positioner enables rotation, tilting, and lift the workpiece at a consistent speed. The tilt angle 0~120°. Rate loading bearing 0.1~50 Tons.
Its feature is the possibility of lifting and lowering the workpiece, as well as tilting and rotating it. Customize according to your different requirements.
Headstock tailstock welding positioner for long length and complex workpiece. Power from the headstock and free to slide by tailstock.
L-type welding turntable is for the special workpiece. The load capacity is from 100kg to 10 Tons, and also supports customization for you.
This type can rotary 0-360° and adjust the height by hydraulic pressure, no tilt function. Easy to use with welding manipulators.
It only has a rotation with 360° adjust without the lift or tilt function. Standard load range from 1~50 Tons and supports OEM.
Welding Positioner Production Process Details (5)
The high-quality standard production process, welding process are important.
3-axis welding positioner assembly process, make sure all the details are perfect.
Assemble the 10T of horizontal turntable wings, connect the table with bolts.
3-axis welding positioner production, base and bracket are connected by bearings.
The 6 wings will assemble the horizontal welding turntable, great quality.
SENLISWELD Welding Positioner Advantages
Win-wins together will make us move forward better, trust comes from value.
SENLISWELD has a strong production ability to support your business.
Short lead time and one-year quality warranty, free swear parts replacement.
A strong and stable technical team work together for over 15 years.
SENLISWELD is Your Best Choice in Welding Positioners
Welding positioners are becoming indispensable in many manufacturing companies. SENLISWELD welding positioner will help you to work more efficiently and make welding more productive.
SENLISWELD pays more attention to quality control in each process during production. One-year quality warranty service. In addition, get a quick response within 8 hours by mail or immediately phone call.
3-axis Welding Positioner
3-axis welding positioner could realize the lifting, tilting, and rotation functions. Loading capacity is normally from 500kg to 15,000kg.
Through PLC control, the welding position can be memorized many times, and the memory welding position can be reached automatically with one key.
SENLISWELD supports you with your different requirements. Our motor brand is Invertek, inverter brand is Danfoss. High quality is our first principle, we always support your business.
SENLISWELD Electric Control System
The general welding positioner is equipped with a wired handle remote control and foot pedal, for bigger size types, we will equip wireless remote control. It depends on customer requests.
The main electric system brand is Schneider, the inverter also could use Danfoss. For the other parts, we will use our long-term cooperation suppliers, ensure the machines with stable and high quality.
SENLISWELD Welding Positioners Details
- Factory & Workshop
- Production Process
Related Machines For Your Business
Welding Positioner: The Ultimate FAQ Guide
Welding Positioners are mechanical equipment that welders use every day for performing their professional welding activities.
If your company is involved in any kind of welding activity, this vital accessory tool must prove beneficial to your company.
It will help you to improve the quality of welding, increase the rate of production, and offer easier handling prospects in different kinds of welding operations.
2 axis welding positioner
A welding positioner is basically a mechanical device that will provide a flexible working platform for your business’s welding operations. Using a weld positioner, you can comfortably work being stationed at a fixed position.
The positioner will assist you to control and position the working material. You can adjust the working platform in any way that suits the best position for you to work with.
Additionally, it will help you to handle the workpiece in any desired technique of how you intend to fabricate it.
Regardless of how heavy the weight of the weldments is, or how complex the design of the end-product might be, suitable weld positioners will simplify all these tasks for you.
Offering a well-suited welding positioner in your company will promote a reasonable and safe environment for your welders.
The base principle of positioners is to grab and hold on to a certain piece and then rotate and move it in the position that a welder needs for comfortable welding.
In other words, a positioner is working as a more accurate and automated version of the welder’s hand and is also capable of lifting weights beyond the welder’s abilities.
We already know that a welding manipulator is far different from a welding positioner. Welding manipulators work by controlling and moving the head of the weld.
The positioners move the workpiece for better welding while the manipulators move the welding head or torch closer to the workpiece. The goal of manipulators is to allow welders to reach locations that are far and complex by moving the weld head close to the workpiece.
As the name suggests, rotary welding positioners rotate the workpiece by 360 degrees- horizontally or vertically. They also come with a jaw chuck of different shapes for different workpieces.
welding positioner drawings
In the field of professional welding operations, the welding positioners are performing a vital role in providing a professional and effective outcome.
You can use a welding positioner to obtain a flexible working platform. It will assist you to place the weldments on the working platform and handle it comfortably according to your intended purpose.
If you require to handle the weldment by rotating only around the horizontal or vertical axis, you will find a well-suited welding positioner for your job.
Again, if you require to tilt the weldment to any certain degree necessary to provide you with provisions for the working surface, a welding positioner will come to good use.
Following that, this will allow you to rotate the weldment about multiple axes and tilt the weldment at the desired angle. You can also elevate or lower the working platform at desired levels using the specified welding positioners.
In short, you can use weld positioners for performing any kind of simple or complex welding operations. Working with a comfortable and flexible platform will suit your weldment handling necessity any way you intend to.
Easier handling of weldments by a positioner makes these procedures possible for you, which, in some cases, are even impossible with manual welding apparatus.
heavy-duty welding positioner
Low Effort
This device allows the welder to stand in one position and weld with ease without having to move around and rotate and move pieces with him every time. It doesn’t only save the welder’s energy but also helps speed up the process by reducing time.
Less Mess
Positioner welder protects your surface from splashes as the welder stands in one place and there is less mess due to a more organized process. This saves the welder a lot of time too.
High Quality and Neat Welds
Welders highly suggest using a welding positioner for their work as this reduces effort and time and allows for more complicated work in a neat and organized way.
It ensures the quality of the weld and that alone is the single best reason out of a million others for why you should choose one.
👉 Loading of heavy welding equipment
👉 Welding of wheels, pipings, tubings, shafts, etc.
👉 Workpiece rotation
👉 Rotatory positioning
👉 And many more
Welding positioner manufacturers offer a variety of weld positioner price levels for different types of products. The different types of Welding positioners include:
This type of welding positioner will provide you with a two-axis welding positioner and handling of weldments for rotation, tilting, and lifting the platform at desired levels.
Tilt Gear welding positioner
Using a small welding positioner you can perform basic welding operations where the sizes of weldments are smaller in size. Moreover, you can work within a small area with this kind of positioner.
small welding positioner
This is a weld positioner that moves in many different directions. Compared to a 2-axis positioner that moves in two directions; and a 3-axis positioner that moves in three directions, a multi-axis weld positioner moves in multiple directions.
They’re perfect for complex welds as well as those that have many angles.
With the 3-axis hydraulic weld positioner, you can position the weldment on the working platform to rotate in the horizontal axis, tilt the weldment at designated angles and also elevate the weldment at the desired level using a hydraulic lifting mechanism.
3 axis welding positioner
Height-adjust Welding Positioner
The height-adjust welding positioner will provide you with a working platform where you can easily adjust the height of the platform by hydraulic pressure. With this unit, you will get the same working platform rotatable around the horizontal axis but cannot tilt your weldments.
Height-adjust welding positioner
Head-stock and Tail-stock are individual units of weld positioners. Both head-stock and tail-stock are single-axis flexible components.
You can rotate the weldments in the vertical direction only. But it restricts the rotation of the working platform in the horizontal direction.
In most cases, a head-stock and tail-stock are used together. When working with long weldments, you can use these components together to prop the weldment, and also provide rotational flexibility.
Head & Tail Stock welding positioner
It’s a type of welding positioner that involves two movements along two axes: tilting the table & rotating the table. A 2-axis weld positioner that can tilt the table and rotate the material mounted on top of it. This is a way to identify 2-axis positioners.
Using a 2-axis tilt Gear welding positioner, you can position the weldment on the working platform to rotate on the horizontal axis, tilt the weldment at designated angles, and elevate the weldment at the desired level.
welding positioner 2 axis type
L-type Welding Positioner
The L-type welding positioner can help you to work with a workpiece involving a wide welding angle. You can even turn over the working material using an L-type Welding Positioner.
L-type positioner
It is one of the most basic types of welding positioner that you may find. It is basically a welding table positioner that provides you with a working platform rotatable in the horizontal direction but has no lift or tilt function.
DIY Welding Positioner
DIY meaning Do-It-Yourself welding positioners are positioners that cannot be ordered as a whole but must be assembled.
DIY welding positioners usually contain a kit of electronic parts that are assembled using a guide to create a complete working welding positioner. These kits are what people utilize to assemble and build their welding positioner.
Welding positioners don’t necessarily have torches with them. They’re called “welding positioners” because that is what they are designed for; to position material in a way that can be easily welded.
You can weld many types of materials depending on the positioner’s ability to grab and hold onto a material. The most common materials you use welding positioners for include:
👉 Tubes and Fittings
👉 Tanks and Vessels
👉 Uneven Workpieces
👉 And Many More!
You use welding positioners to assist you with welding – it’s not that picky when it comes to the workpieces you’ll be working with.
welding positioner easy to operate
Yes, most welding positioners are electronic while some operate on hydraulic laws also known as classic positioners.
Due to the industrial usage, automation, utility, and ease of electronic positioners, they became the industry standard and the majority of the positioners used today are electronic.
When purchasing welding positioners, you can choose from the following processors:
- Manual Weld Positioners
- Semi-Automatic Weld Positioners
- Automatic Weld Positioners
You can ask your manufacturer which ones they offer so you don’t get confused.
A lot of people have the misconception that they’re the same but they’re different. The goal in the end, for every welding machine, is to help improve the process of welding but every machine has its special ability or task.
How do these two machines differ in terms of tasks?
Welding manipulators are machines that help by moving the weld material to the workpiece while welding positioners move the workpiece in different directions as the welders want them to be.
Technically, the difference is with the particular variable moved in the process.
Also known as “chucks,” positioner jaws are tools to keep a workpiece in place. They’re attached and mounted to the faceplate to clutch and make sure that the workpiece is held tightly.
Since most workpieces are pipes(round), most of the jaws are made to clutch circular pieces of different sizes.
When choosing the right welding positioner, you need to keep in mind what type to choose. Different types of welding positioners will assist in unique flexibility options to handle the weldments.
You must do the selection after understanding the handling method you need with your materials and select the suitable one from the wide range of welding positioners for sale.
a. Welding Turntable:
A welding turntable is a single-axis component. It is a welding table positioner that will provide you with a flexible working platform, rotatable in the horizontal direction only, and restricts rotation in the vertical direction.
Here, you can place your weldments on the working platform and rotate them around the horizontal axis to shift the position of the weldments.
The platform can be rotated both in the clockwise and anti-clockwise directions whichever is suitable for you to work with. Even these rotations on the welding turntable can be made manually or automatically depending on what type of machine you choose.
This will assist you to continue the welding operations in a flexible method, by just rotating the welding table positioner. While being stationed in a comfortable position, will offer you higher levels of efficiency in working.
Horizontal welding turntable
b. Head-stock and Tail-stock:
Head-stock and Tail-stock are individual units. Both head-stock and tail-stock are also single-axis flexible components.
The difference between a turntable with head-stock and tail-stock is that, while the turntable is rotatable in the horizontal direction only, these are rotatable and function as welding rotator positioners in the vertical direction only.
But it restricts the rotation of the working platform in the horizontal direction. The head-stock is a power-driven welding rotator’s positioner that you can rotate about the platform’s centreline.
If you require access at the endpoint of weldments or a specific side of the working material, a head-stock alone can help you with these kinds of jobs. A tail-stock is a free-rotating platform identical to a head-stock.
But in typical cases, it doesn’t have a facility for power-driven operation. So, you have to operate it manually.
Although head-stock and tail-stock are individual welding rotator positioners and can be used for individual purposes if it fits your job, in most cases, these are used together.
When working with long weldments, you can use these welding rotators positioner together to prop the weldment, and also provide rotational flexibility.
If you use both the rotary welding positioner together, both the components will mutually support the weight of the weldment. So, the weight of the weldment won’t be of major concern.
headstock and tailstock welding positioner
c. Positioner:
Apart from the turntable, head-stock, and tail-stock, a positioner welding machine is typically a two-axis component. Working with it will allow you to satisfy both the functions as you would get with a turntable and rotary welding positioners like head-stock and tail-stock.
You can position the weldment on the working platform to rotate in the horizontal axis, tilt the weldment at designated angles and also elevate the weldment at the desired level. In the manufacturing industry, you can find different variants of positioner welding machines that offer different functionality.
The most common model for positioners is the floor-mounted model with 135° tilt function with horizontal rotatability access of 360°.
You can use this positioner for a dynamic set of functionalities like revolving around a horizontal axis, tilting in designated angles, and raising at designated levels for your suitable operation.
Satisfying these factors, you can find other models of positioners, varying in terms of load-bearing heavy-duty capacity and a few other extra operational capabilities.
Using a tilt Gear welding positioner, you can position the weldment on the working platform to rotate on the horizontal axis, tilt the weldment at designated angles and also elevate the weldment to the desired level.
There is a specification ‘tilting angle’ mentioned in Tilt Gear Welding Positioner. By it, you can understand the heavy weldments can be inclined up to what degree of inclination angle while withstanding high torque tilt and ensuring safe operation.
With the 3-axis hydraulic weld positioner, you can position the weldment on the working platform to rotate in the horizontal axis, handle the weldments to your convenience and elevate the weldment at the desired level using a hydraulic lifting mechanism.
3-axis Hydraulic weld positioner
The core advantages that you will be benefited from this kind of positioners include:
- You can reduce the typical handling time by a large and substantial amount using the 3-axis hydraulic weld positioner, compared to other units.
- Since the 3-axis hydraulic weld positioner provides better ergonomic and flexible control, you will be less vulnerable to fatigue and tiredness. This will increase your productivity with efficiency.
- You can consistently operate high-quality welding operations using the 3-axis hydraulic weld positioner.
- Using the 3-axis hydraulic weld positioner, the handling or weldments become easier and faster. This will help you to reduce the production cycle time and increase production efficiency.
If you are looking for a welding positioner that can help you work with a special workpiece involving a wide welding angle, you can purchase the L-type welding positioner. It will be perfectly suited for your work.
When you are involved in welding operations requiring to turn over the working material, you can do it by the L-type welding positioner.
If you need to position the weld seam in a convenient working position, the L-type welding will provide a wide welding surface angle to work with. So, it can help you to achieve your convenience and handling opportunity of the weldments.
L type welding positioner customized