Longitudinal Seam Welding Machine
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Longitudinal Seam Welding Machine
Longitudinal Seam Welding Machine can reduce welding costs and improve welding quality at the same time, and is widely used in many manufacturing industries.
SENLISWELD welcomes your inquiries about this machine and our team is more than willing to provide any professional assistance with your engineering projects.
What is the Process of Seam Welding?
A seam is a point where two ends of a single vessel are joined together in order to give it a cylindrical or circular shape. Seam welding is most commonly used for the production of tanks, cylinders, drums, etc.
Metals varying in thickness from 0.1 mm to 10 mm are joined in a straight line using seam welding. In most seam welding processes, water cooling is mandatory in order to ensure that there is no damage caused to the welding material.
There is no thermal distortion to the welding material in seam welding and it delivers 100 percent penetration in a single pass weld on untacked cylinders and flat sheets without the need for tacking. This optimizes any welding process by lowering welding costs while also improving the quality of the weld.
What is the Difference Between a Longitudinal Seam Welding Machine and a Circumferential Seam Welding Machine?
A circumferential seam welding machine is a device that may assist you in joining two circular items together. Instead of welding them together at the ends, you may weld them together around their circumferences.
Whereas, a Longitudinal Seam Welding Machine would only weld a single workpiece and join its two ends together.
You can use a Longitudinal Seam Welding Machine for nearly all kinds of materials, however, there are definitely certain materials that are ideally used for an effective outcome.
These ideal materials would include carbon steel, stainless steel, aluminum as well as titanium alloys, and copper alloys.
What Kind of Industries Would Require You to Use a Longitudinal Seam Welding Machine?
The benefits of longitudinal seam welding may be seen in a wide range of sectors, for instance:
- Aviation industry
- Aerospace industry
- Medical industry
- Defense industry
- Nuclear industry
- Maritime industry
- Other industrial operations
Longitudinal Seam Welding Machine: The Ultimate FAQ Guide
The welding industry is filled with a number of machinery and equipment that are present for your aid in order to make your job much quicker and easier.
However, even though these equipment and machinery are developed to decrease your labor, they might prove to increase it tenfolds if you do not use them in the right circumstance and in the right way.
An example of such machinery is the Longitudinal Seam Welding Machine. Hence, we have prepared this guide for you to get fully acquainted with Longitudinal Seam Welding Machinery so that you can benefit from its diverse usage.
Longitudinal seam welding machine
You can use a Longitudinal Seam Welding Machine for the purpose of joining the inner and outer longitudinal seams of cylinders together.
These cylinders usually have a medium-thin wall thickness of around 0.5-6 mm. A Longitudinal Seam Welding Machine can weld at the speed of 150-1500 mm/min depending on the material and the kind of machine you use.
It also offers you features such as a pneumatic lifting mechanism and a two-dimensional manual adjustment mechanism. Using a Longitudinal Seam Welding Machine, you can perform straight welds for components that are bent into cylindrical, conical, and rectangular shapes as well as sheet metals in the form of plates.
Instead of using rods to weld, Longitudinal Seam Welding Machine makes use of motor wheels to proceed with the welding process. In order to fulfill the welding requirements, you can adjust the welding torch in multiple directions such as up and down, left and right, forward and backward, as well as adjust it according to a specific angle.
Seam welding is used to join two ends of a single vessel using a longitudinal seam welding machine
A Longitudinal Seam Welding Machine is ideal for the production of the following cylindrical vessels:
- Wind turbine
- Pressure vessel
- Oil tanker
- Petrochemical containers
- Solar water heaters
- Electric water heaters
- Electric motors
- Automotive exhaust
- Vacuum components
- Water tanks
- Cryogenic vessels
- Aircraft components
- Flexible metal hose
- Bath heaters
- Solar energy boilers
- Cooling tanks
- Natural gas chimneys
- LPG tanks
- Filter elements
- Coring drills
- Brewery Barrels
A Longitudinal Seam Welding Machine is made up of different components that allow you to use them for a number of different operations. These components offer distinctive features that add to their appeal. These components would include:
PLC control: PLC control allows you to operate the Longitudinal Seam Welding Machine in a highly automated manner which does not require you to perform any operations manually and provides precise results.
Longitudinal seam welding machine with PLC control system
DC motor drive: It is used for speed regulation and a rapid welding process along with saving up on energy.
Clamping units: In these seam welders, there are specific clamping devices for untacked joints that are available and are responsible for holding the welding material at a certain angle while it moves forward. The tack ensures precise carriage motion via the use of precision torch movement and a machined beam, among other features.
Heat sink: Heat sinks are used in a Longitudinal Seam Welding Machine for the removal of excess heat so that the welding material does not melt and water cooling is also used to avoid damage to the workpiece.
Drag chain: A drag chain is used for the purpose of carrying the workpiece as well as transporting it further as the seam weld proceeds. Other components included in a Longitudinal Seam Welding Machine include a support mandrel, a copper welding pad, and copper keypress fingers.
Different components of a longitudinal seam welding machine
You can also add optional components to your Longitudinal Seam Welding Machine such as a back gas protection pad, a pneumatic/manual centering device, an ALC arc length tracker, an electric cross slide, an auxiliary loading and unloading trolley, a stainless steel pad, a TIG wire feeding device, a pneumatic hook, a welding seam tracking device, and a submerged arc welding head with a control system.
A Longitudinal Seam Welding Machine offers innumerable benefits which add to their great demand. These benefits would include:
Speedy welding process: Since most Longitudinal Seam Welding Machines do not require manual operation, hence, they perform a complete automatic welding process which is not only 10 times more rapid than manual welding but also more neat and sturdy.
Reduction in labor costs: A Longitudinal Seam Welding Machine would not require you to hire labor to operate as the entire process is mostly automatic, hence, you have a massive reduction in labor costs which you can utilize by investing in an advanced Longitudinal Seam Welding Machine.
Low probability of errors: Since no labor is involved in the operation of the Longitudinal Seam Welding Machine, there are much fewer chances of errors during the welding process and hence, no raw material would be wasted.
Larger profits: Since you have a massive reduction in operational costs along with a speedy production process that does not waste any materials due to errors, hence, you are bound to make larger profits with a Longitudinal Seam Welding Machine as you are earning much more than your investment.
Automatic welding: A programmable logic controller also known as a PLC control system is used to operate a Longitudinal Seam Welding Machine and is responsible for assembly lines, welding, etc.
Low noise level: Longitudinal Seam Welding Machines produce much less noise as compared to other kinds of seam welding machines and are easier to work with.
Preciseness: A Longitudinal Seam Welding Machine offers accuracy in welds and is used for welding operations that require great precision levels.
Longitudinal seam welding machine used for precision in complicated welding workpieces
If you think that a Longitudinal Seam Welding Machine is not the right choice for you according to your work requirements, you can refer to the following seam welding machines:
- Corner Seam Welding Machines:
In the case of corner seam welding machines, you can use them in order to join the edges of metal sheets to each other in a 90-degree welding joint.
To create clean and beautiful welds, the corner seam welding machine is equipped with a precision clamping system that consists of integrated water cooling and a shield gas system. The corner seam welding machine also has a clear and user-friendly touch screen operator, which is an added bonus.
Corner seam welding machines
- Circumferential Seam Welding Machines:
A circumferential seam welding machine is comprised of a revolving chuck that is used to grip the two circular steel workpieces that must be welded together during the welding process.
During the rotatory seam welding process, a circumferential seam welding machine spins two workpieces that are held together by a clamping set.
Cylinders, tubes, pipes, and pipe fittings are all examples of workpieces that may be welded using a circumferential seam welding machine.
The product obtained through the use of a circumferential seam welding machine
- Resistance Seam Welding Machines:
Using a resistance seam welding machine, you can form a weld between the faying surfaces of two metals that possess similar properties. In most cases, the seam created by a resistance seam welding machine is a butt joint or an overlap junction, and it is created via an automated process.
It is highly possible for a properly welded connection produced by a resistance seam welding machine to be much stronger than the material from which it was formed.
Resistance seam welding machine
The price range of Longitudinal Seam Welding Machines varies drastically for different manufacturing companies depending on the material and characteristics of the Longitudinal Seam Welding Machine that they offer.
Longitudinal Seam Welding Machines also consists of a number of different types and many manufacturers and consumers also add optional features of their own in their specific Longitudinal Seam Welding Machine in order to increase its efficacy.
This factor also determines the overall price limit of a Longitudinal Seam Welding Machine. You can easily find a standard unit of Longitudinal Seam Welding Machine in the minimum range of $5,000 to $6,500 and the maximum range of $40,000 to $55,000.
The weight of a Longitudinal Seam Welding Machine varies between 550 kg and 1250 kg, depending on the type that you opt for.
The height of a Longitudinal Seam Welding Machine reaches about 332 mm while the breadth is approximately 350 mm.
We hope that we have fulfilled our goal of providing you with enough relevant information about Longitudinal Seam Welding Machines so that you are able to easily decide which model of Longitudinal Seam Welding Machine you have to opt for.
If you still have any further questions, feel free to contact us.