Fit Up Rotator Manufacturer & Supplier

Fit Up Rotator – The Ultimate FAQ Guide

Since welding is a hazardous process, you require high-tech machinery that would lessen the prospect of danger and work smoothly without much hassle.

For this purpose, we have sought out Fit-up Rotators for you and through this guide we allow you to explore its characteristics and features.

Get yourself acquainted with Fit-up Rotators as we seek to clear out all your queries and questions with the help of this FAQ guide.

What is the Purpose of a Fit-up Rotator?

You can use a Fit-up Rotator during welding processes in order to join two or more circular vessels or pipes.

It is supported by hydraulic cylinders which are in turn attached to a hydraulic pumping station and also possess common rotators that turn the pipe during the welding process.

Fit-up Rotators are also in charge of placing and removing the huge cylindrical vessels and are efficient in increasing productivity rate as they are quicker than cranes and also do not require labor for operation.

Fit-up Rotators are necessary for you if you require an errorless outcome and are efficient in producing your desired results.

What are the Different Parts of a Fit-up Rotator?

To ensure a rapid and efficient welding process, some of the Fit-up Rotators come with two sets of fit-up roller beds, which in turn possess four separate hydraulic height adjustment rollers that make it easier to assemble multiple circular pipes or vessels.

This kind of Fit-up Rotator does not require you to invest in extra rail tracks due to the abundance of these roller beds.

However, there is another set of Fit-up rotators that you can purchase, consisting of two idle units. One of the units remains fixated on the ground with the help of steel rollers, while the other unit travels on the rail with the help of PU-coated rollers.

For this kind of Fit-up Rotators, you also need to purchase the rail tracks.

They are connected with a hydraulic station, and the hydraulic cylinders need to be able to operate in left-right as well as up-down rotation. They are also attached to an electric control system and come with a remote controller, either with a cable or wireless.

Complete setup of a Fit-up rotator system with all its different parts

What Welding Processes can You Perform with the Help of a Fit-up Rotator?

Following are the different kinds of welding processes that you can perform with the help of a Fit-up Rotator:

• Submerged arc welding (SAW)
• Tungsten Inert Gas (TIG) welding
• Metal Inert Gas (MIG) welding
• Arc welding

Classification of different types of welding processes

What can You Use a Fit-up Rotator for?

You can use a Fit-up Rotator for making a joint in multiple circular vessels.

A Fit-up Rotator is also in charge of rotating the circular vessel during the welding process so that it gets joined evenly.

They are mainly used for the production of pressure vessels, boilers, pressure tanks, LPG bullets, API pipes, barrels, mounted vessels, heat exchangers, wind towers, cone pipes, etc.

Usage of Fit-up Rotator

What Are Some Tips You Can Apply for the Maintenance of a Fit Up Rotator?

Fit-up Rotators are sure to provide you with an excellent and errorless performance if you pay attention to their maintenance.

The first step that you need to perform for the maintenance of Fit-up Rotators is to ensure that the roller frame of the Fit-up Rotator is free of all obstacles and that they have no contact with oil or fire.

In case you are using your Fit-up Rotator for the first time, you need to detach the gear from the shield and rub sodium-based grease evenly all over it. You should also apply a generous amount of oil daily on the rolling bearings. You should change the oil of the reducer after every month, while you should replace the engine every six months.

Lubricating the parts of your Fit-up Rotator daily would enable them to function long-term and increase the Fit-up Rotator’s life span.

Always make sure that there are no loose screws before starting any welding process and the load of the vessel matches the capacity of the Fit-up Rotator.

SENLISWELD also offers you free replacement and maintenance of the wearing parts of your Fit-up Rotator, so feel free to leave your machinery with us.

What are the Advantages of Employing a Fit-up Rotator?

Fit-up Rotators offer you a ton of advantages, some of which are mentioned below:

● No Room for Errors

Fit-up Rotators are specifically designed to offer you precision and efficiency during welding processes and to leave no room for errors in your operations.

Since they do not require labor, the process is eventually much more accurate as it is done with the help of machinery rather than humans.

Fit-up Rotators also possess the ability to operate in multiple directions which allows them to perform efficiently.

Different directions in which a fit-up rotator operates in

● Financially Economic

Fit-up Rotators might be considered expensive, as it is true that the machinery does cost you a substantial amount.

But if you consider its long term function, purchasing a Fit-up Rotator is actually a financially economic choice for you as it reduces labor cost and increases production rate tenfolds which means that not only are you saving up on money but also producing output with more accuracy and speed that is bound to bring in heaps of profit for your business.

● Lesser Rate of Potential Hazards

Since there is precision in the function of Fit-up Rotators, they are less likely to cause any hazard due to errors.

In addition to that, with the reduced labor, there are lesser chances of workers getting affected by any potential hazard.

Since welding is already a hazardous task, Fit-up Rotators perform an extraordinary job in ensuring that there are no additional hazards piled up.

What are Some of the Cons of Fit-up Rotators?

Fit-up rotators come with their fair share of pros and cons. It entirely depends on the operation you are using them for, whether they prove to be more beneficial or cause adverse effects.

If you use Fit-up rotators properly according to their specifications, you are bound to make good use of them. However, if you use them for the wrong purposes, they are sure to affect your job.

Since machinery, such as Fit-up Rotator, is taking over the manufacturing industry, there is not much need for labor in workplaces, which eventually leads to a high unemployment rate.

Fit-up Rotators can only enable you to perform the welding job in a parallel manner. Since the vessel is being rotated itself, you are only able to make straight joints.

Can You Customize Fit-up Rotators?

Fit-up Rotators are known for their specificity as they are required to perform certain specific tasks in a specific manner ensuring their efficacy.

You can easily get your Fit-up Rotators customized according to your work environment and the nature of the tasks you want to perform.

They offer you a number of variations and also come with additional features for your assistance.

Certain elements such as the color, the parts, or the materials can be customized according to your needs.

Specifications of a fit-up rotator

How is a Fit-up Welding Rotator Better Than Manual Welding?

One of the utmost important benefits that Fit-up Rotators have over manual welding is that they save you from a ton of manufacturing and labor costs.

Since there is very limited participation of labor in welding processes with Fit-up rotators, there are also lesser chances of errors and the welding process is rather smooth and swift.

Fit-up Rotators are also better for welding processes than manual welding as they perform a thorough job and do not overlook even the most minor details.

We suggest you instantly shift to a Fit-up Welding Rotator rather than manual welding in order to save time, energy, as well as money.

Manual welding

Are Fit-up Rotators the Same as Welding Positioners?

Fit-up Rotators and Welding Positioners are usually mistaken to be the same, however, that is not the case. Even though you might think that they have some similar features, their purposes set them completely apart.

Both of these heavy types of machinery perform the task of ensuring that the vessels you are welding have been situated properly and they are responsible for rotating them in order to carry out your welding operation. But the manner of rotating is different for both.

A welding positioner is a machine whose job is to grasp and limit the movement of the welding material at a specific target but simultaneously rotating it as per the degree of the angle required.

You can use welding positioners to rotate welding materials of any shape or form, whereas Fit-up Rotators can only be used for circular or cylindrical vessels.

Where the welding positioner limits the movement of the welding material to an extent, Fit-up Rotators allow the welding material to rotate freely so that the entire surface is joined thoroughly.

Welding positioner

What are the Factors You Should Look for While Purchasing a Fit-up Rotator?

You need to pay attention to the scale and strength of the vessel that you perform the welding operation on, as that is what matters the most in the selection of a suitable Fit-up Rotator. You can also customize a Fit-up Rotator according to your specific measurements.

The durability of the Fit-up Rotator along with its capability to endure the weight as well as the moderation of the welding process should also be focused on. You should also check if the Fit-up Rotator is able to work under the voltage in your area or not.

Make sure you do not get confused between a Fit-up Rotator and a Welding Positioner due to their similar features.

You also have to ensure that you are purchasing Fit-up Rotators directly from a manufacturing company rather than a trading company and that they have all the suitable certifications that can be extended to you.

What is the Price Range of a Fit-up Rotator?

The price range of a Fit-up rotator will vary according to different suppliers depending on the materials used and its functionality.

Nevertheless, Fit-up rotators are pocket-friendly machinery as they are sustainable and work effectively in the long run.

They might considerably be more expensive as compared to conventional rotators but they offer you more features and hence are worth all the money you spend on them.

The prices of Fit-up rotators will also vary according to their size and weight.

The average price of Fit-up rotators might range from around $3,000 to $30,000.

Are Fit-up Rotators the Future of Welding Automation?

Fit-up Rotators have definitely increased the quality and production output of welding products and continue to set a standard that is tough to catch up to.

They reduce the handling of the welding material and enable you to work according to your own pace by either increasing or decreasing the speed of the welding process.

They allow you to proceed with the welding operation without having to change places and through the rotation of the vessel, they offer a clean and smooth weld.

Fit-up Rotators are also often subjected to upgrades and developments and new models are often launched so that they can assist you in a more advanced manner. Hence, with the constant upgrades, Fit-up Rotators can definitely replace all other kinds of welding automation.

Does SENLISWELD Offer You Warranty for Fit-up Rotators?

It usually depends on the manufacturers or suppliers whether they choose to provide you a warranty for their products or not; however, we suggest you only deal with manufacturers that do provide a suitable warranty as it strengthens the relationship between the client and the manufacturer and opens gates for further dealings between both.

SENLISWELD offers you a warranty period of one year, during which any faults found within the Fit-up Rotator would be compensated by the manufacturer.

You also have the option and time to thoroughly analyze the Fit-up Rotator once it is installed as customer satisfaction is our main priority.

Wind Tower Welding

In How Many Days Can You Get Fit-up Rotators Delivered and Installed?

The delivery and installation period of Fit-up Rotators varies amongst different suppliers depending on their production rate.

Here, at SENLISWELD, our monthly production output for Fit-up Rotators reaches about 200 units. This ensures that you can be equipped with your Fit-up Rotators in a short period of time.

The average delivery period for the standard Fit-up Rotator ranges from around 10to207 days as usually manufacturers produce machinery in bulk and store them for convenience and healthy production output.

Whereas a customized product requires production from scratch; hence, if you require a customized fit-up rotator, the delivery period would be about 15 to 30 days.

Most manufacturers also offer on-site installation of the machinery at your workplace which can be done in a matter of minutes by professionals.

What Other Kinds of Welding Rotators are Available for You in SENLISWELD?

SENLISWELD offers several different kinds of welding rotators for your assistance. You can analyze and choose the one that you think fits the best according to your work requirements.

Following are the different kinds of welding rotators that you might want:

• Self-aligning welding rotator
• Conventional welding rotator
• Heavy-duty self-aligning welding rotator
• Fit-up welding rotator
• Small pipe rotator
• Track wheel welding rotator

Self-aligning welding rotator

How are Fit-up Rotators Different than Other Kinds of Welding Rotators?

Fit-up Rotators do work alongside conventional rotators and most welding rotators perform the same job, however, the manner is different.

What sets Fit-up Rotators apart from other kinds of welding rotators is that they maintain the position of the welding material and perform the welding operation in a precise and swift manner.

They also adjust the vessel according to your ease and ensure that there is no room for errors. You can also set the speed according to your preference for the rotation of the vessel and increase it or decrease it as the situation requires.

Operation of a Fit-up Rotator

How Much Weight can a Fit-up Rotator Handle?

The amount of weight that a Fit-up Rotator can handle depends on the size of the Fit-up Rotator itself. Different size Fit-up Rotators have different capacities.

Depending on their size, Fit-up Rotators can handle weight ranging from about 2 tons up to 1200 tons.

You should always load a lesser weight than the capacity of the Fit-up Rotator for increased efficiency and better results.

Fit-up welding rotator

What Makes Fit-up Rotators the Ideal Choice for You and Your Business?

With their apt and keen performance and added benefits over other kinds of welding rotators, you can never go wrong with a Fit-up Rotator.

They will provide you with an errorless product and will perform their job at a quick pace enabling you to increase your production rate.

With the increased production rate and satisfied customer responses, you are bound to make a lot of profit and upgrade your overall business.

How to Contact SENLISWELD in Order to Purchase Fit-up Rotators?

If you are done analyzing Fit-up Rotators and want to purchase them or if you want expert opinions regarding any step of the way during your welding process, we urge you to contact SENLSWELD as we have years of expertise that we can share with you.

You can contact SENLISWELD by simply visiting our website and filling out the given form so we can get back to you instantly.

You can also contact us through E-mail by sending your queries to info@senlisweld.com or hit us up on WhatsApp: +86 18921215387

You can also reach out to us through our social media links given below:

We hope that all your questions and queries have been solved through this guide and you are ready to purchase a Fit-up Rotator. Head over to our website now to check our wide collection of Fit-up Rotators.

If you still have any confusion regarding Fit-up Rotators, feel free to contact us. Our experts and engineers are ready 24/7 to guide you and make this journey easier for you.

So, what are you waiting for? The welding industry awaits you.

We look forward to hearing from you. Thank you!