Conventional Rotator Manufacturer

SENLISWELD is a reliable supplier who provides the best quality of Conventional Rotators and has exported to more than 40 countries.  SENLISWELD trusted to the development and manufacturing of the Conventional Rotator for more than 20 years.

  • 24/7 customer service and technical support.
  • We can customize Conventional Rotator according to your request.
  • One-year quality warranty with free wear parts.
  • Provides High-quality control and several tests before we deliver.

Your Best Conventional Rotator Supplier

Looking for a reliable conventional rotators supplier? SENLISWELD must be your first choice with no doubt. Solving all the problems when choosing the suitable type of conventional rotator, providing a one-stop solution of the welding production line, we all handle them.

Since 1999, SENLISWELD has the best technical and production team, no matter the loading capacity of up to 300 or 500 Tons, whether your request is very special, we will provide a great quality Conventional Rotator to you.

SENLISWELD Conventional Rotator

2 Tons Conventional Rotator

The conventional rotator is adjusted by manual, it could design to meet your use and request. It is used widely and matches many environments.

5 Tons Conventional Rotator

The loading capacity of this conventional rotator could bear 5 Tons weight workpiece, easy to operate, and manually adjust. Support foot panel and remote control.

20 Tons Conventional Rotator

20 Tons conventional rotators could be used in pressure vessel welding, like boiler and storage tanks. It also could be used together with the fit-up rotator.

60 Tons Conventional Rotator

The heavy-duty conventional rotator normally for some big project welding, wind tower welding, and some oil platform welding process. Technical support always.

100 Tons Conventional Rotator

Above 100 Tons conventional rotators are normally used in some heavy-duty vessels, the big heavy wind tower body welding always needs the conventional rotator.

200 Tons Conventional Rotator

When using a heavy-duty conventional rotator, will provide the whole project design solution for you. It will be used together with the welding manipulator.

Conventional Rotator Supplier

With over 20 years of Conventional Rotator manufacturing experience, SENLISWELD could meet your request definitely. Loading capacity arranges from 2 Tons to 500 Tons are all available.

Not only professional in the production of the conventional rotator, but also excellent in overall automated welding design.

SENLISWELD will provide our best technical strength to support your business, also the production team will meet your delivery time for sure.

Conventional Welding Rotator Supplier SENLISWELD

About SENLISWELD Conventional Rotator


Conventional Rotator: The Ultimate FAQ Guide

Conventional rotators are one of the widely used industrial machines for large-scale welding automation purposes. There are a ton of models and configurations currently available on the market to serve various welding purposes.

It is very difficult for new users to configure their conventional rotators according to their particular utilization. Also, there is a lot of confusion regarding the operation of these machines.

We have compiled a list of FAQs to answer all of your questions regarding the buying, operation, and maintenance of conventional rotators.

What is a Conventional Rotator and Where Is It Used?

A conventional rotator is a type of welding rotator that is used to weld cylindrical objects.

You can weld variable sizes of underlying vessels with the help of an independent drive unit and an idle unit. These variations will be dependent on the size of the rotator wheels of your conventional rotator.

Conventional Rotator Drawings

Conventional Rotator Drawings

The rotation speeds and directions of vessels can also be adjusted with the help of control panels which are an essential element of any conventional rotator.

You can also adjust these rotator wheels on the base frame to allow you to weld different sizes of cylindrical objects.

Conventional rotators are components of the overall welding automation system that is designed to improve the efficiency and effectiveness of your welding operations.

Conventional Rotator 200 Tons

Conventional Rotator

What are the Technical Features of a Conventional Rotator?

A conventional rotator has many technical parts that work together for optimum operation. However, two main parts include an idler supporting unit and a motorized drive unit.

You should also note that adjustable tires must possess heavy-duty durability. They must be designed to endure angular hardness with high-stress rubber-caution mounts to absorb shock loads and prevent gearbox damage.

Other technical features that you can notice on a conventional rotator include oil sight level gauges, anti-creep device features, and an overload disc to avoid any possible tire damage.

You may also observe skid-frame protection to prevent any damage to the control box when lifting center loads.

Conventional Rotator in Workshop

Conventional Rotator in Workshop

What Are the Elements of the Control Panel of a Conventional Rotator?

All operations on a conventional rotator are regulated with the help of a control panel and a handheld pendant. These devices must be carefully utilized for the optimum utilization of conventional rotators.

The control panel on the drive unit has five major elements that you’ll notice right away.

  1. You’ll notice a Power On Light that Illuminates when the power is connected. Notice that this light will not guide you about the operation of the conventional rotator.
  2. A Reset Button can also be seen that is used for resetting the machine after an emergency stop has occurred. The button will be illuminated to show the rotator needs to be reset.
  3. You will also be able to locate the Emergency Stop Button to stop the operation of the conventional rotator in the case of an emergency.
  4. You’ll also be able to seize the machine from another emergency button that will be located on the hand pendant. However, this feature may not be available in all hand pendants.
  5. Panel door opening key is used to open the control panel. If you are looking to perform any customization on the control panel you’ll have to open its door. We suggest that you don’t use this key and open the door unless you are authorized to operate.

You have to keep in mind that the door electrical isolator must be turned off before the panel door can open.

The hand pendant has three controls Rotation direction pushbuttons which include forward, reverse, and stop buttons. Note as soon as one of the direction buttons (Forward or Reverse) is pressed then the rotators will begin to turn the vessel.

You can use a Speed Control Potentiometer to regulate the rotation speed of the machine. Turning the knob clockwise increases the rotator speed, and conversely rotating anti-clockwise decreases the speed.

As we discussed earlier, an Emergency Stop Button is located under the guard at the end of the pendant to stop the machine from operating.

Pressure Vessel Welding With Conventional Rotator

Pressure Vessel Welding With Conventional Rotator

What Are the Common Applications of Conventional Rotators?

Conventional rotators are the components of a complete welding automation system that is integrated into large-scale welding operations.

You can use these conventional rotators to perform highly accurate and timely welding operations with ease.

For instance, large gas and oil pipelines that are used to transfer oil and gas from one geographical location to another are welded on conventional rotators. Similar large-scale operations are also performed on these machines.

You’ll be able to fully utilize conventional rotators in several industries including the manufacturing industry, shipbuilding industry, industrial piping industry, railroads industry, and maintenance and repair industry.

Conventional Rotator In Production Line

Conventional Rotator In Production Line

Which Operations Should You Not Perform on a Conventional Rotator?

Conventional rotators are designed and manufactured to withstand high pressures of loads for welding purposes. However, they too have limits. Their load capacities are entirely dependent upon the configurations that you have chosen to deal with the welding equipment.

  • You must always use conventional rotators according to their customizations only. Failure to adhere to their limitations will only damage the machine but deteriorate your welding output as well.
  • Any Vessel which is heavier than the maximum weight limit for the rotators will cause a malfunction. Also, you may end up injuring yourself while performing this incompatible operation.
  • You should perform welding operations on any vessel that is larger/smaller than the maximum/minimum diameter that can be supported by the conventional rotator. Especially in the case if the rotators have polyurethane or rubber tires.
  • Do not use it on preheated vessels above 70C. If you continue to do so, the use of the tires will decrease at a fast rate and thus, you’ll have to replace them earlier after short periods.
  • You should also keep in mind that the mounting of additional controls which are not approved by the manufacturer is also prohibited.
  • By following all of the above-mentioned guidelines, you’ll be able to avoid any unwanted experience with the operations of your conventional rotators.
  • You should always appoint only skilled and experienced workers to operate the conventional rotators. These operators will not take care of the machine but also save themselves from possible injury.

Conventional Rotator Ready to Deliver

Conventional Rotator Ready to Deliver

Why Should You Invest in a Conventional Welding Rotator?

Welding Rotors, like all other machines, bring ease of access and use to their operators. There are several advantages of using these welding rotators and of which you should invest in these machines. A few of these are listed below.

Increased Productivity – If you are looking to increase the productivity of your welding operations, conventional rotators will produce the exact desired value for you.

These machines are designed to assist the welder to access the machine and quickly perform welding on large-sized vessels. Without these rotators, welding such vessels can take ages which is not good for any business.

Material Handling – You’ll be dealing with far fewer material handling obstacles. As conventional rotators are used with several other welding automation machines such as the column and boom machines, the entire welding experience becomes hassle-free.

Ease of Usage – Another advantage of using conventional rotators is that you’ll be able to achieve a high level of ease as an operator. Welding is not an easy task and it is not reversible either, in most cases. Therefore your welding operation must be performed in a user-friendly environment.

Safety – You’ll also end up increasing the safety of the welding operators. Conventional rotators are designed to withstand and rotate large and heavy-duty vessels and they deal with these vessels with high efficiency.

The safety of the workers will thus be increased by a great margin if you choose to invest in this secure method of welding.

Reduction in Operation Losses – With the help of a reliable grip of the rotator wheels and stable rotation speed, you’ll be able to reduce the operational losses of welding operations by a great margin.

As we discussed earlier that losses or failed welding operations are not easily reversed and extremely costly as well. Therefore you must engage yourself in more effective methods of welding.

Increased Efficiency – You’ll be able to increase the efficiency of your welding operations which is something that is immensely desired by most business owners.

Great welding performance is the one that delivers the output that lasts the longest. Not only efficiency, but consistency is also something that is associated with the increment of overall productivity.

All of the above-mentioned benefits are indicators that you should invest in conventional rotators to provide growth to your welding business. Investing in the entire welding automation equipment will simply take your productivity and profits to the next level.

10 Tons Welding Rotator

10 Tons Welding Rotator

How a Conventional Welding Rotator Differs From a Self-Aligning Welding Rotator?

Both conventional and self-aligning welding rotators are used for performing similar welding automation purposes. Both machines are used to rotate and weld large and heavy-duty cylindrical vessels which are otherwise difficult to operate.

You don’t have to manually adjust the vessels on a self-aligning welding rotator. These machines have intelligent sensors that automatically improve the placement and alignment of the underlying vessels.

In the case of conventional rotators, you’ll have to adjust the vessels yourself. This can be a bit tricky as most vessels are extremely large and difficult to handle. Because of this inconvenience, most investors invest their capital in more user-friendly welding rotators which are self-aligning.

You have to keep in mind that apart from these handling operations, all other operations are performed in a similar manner on both types of rotators. You’ll achieve similar levels of efficiency on effectiveness in your welding operations.

Self aligning rotators

Self-Aligning Rotators

How Can You Customize a Conventional Rotator?

You can customize a conventional rotator entirely according to your specific needs.

The major customization you can perform on a conventional rotator is the following:

  • You alter the size and length of the rotator wheels and base frame.
  • You can also select variable power options for the drive unit so that you can load and weld various sizes of underlying vessels without any hassle.

There are also some minor customizations that you can perform to enhance the ease of operations and improve your user experience with the conventional rotator. These include:

  • You can add a digital read LED speedometer to keep the track of the rotation speed of the wheels.
  • A synchronization control accessory can also be claimed so that you can connect and operate multiple power frames.
  • You can also avail of bogle-mounted frames along with plug-in leads to customers’ lengths.
  • All-in-all you can customize an entire conventional rotator to achieve synchronized roll rotation and arc start control system.



What Is an Ideal Workspace for Operating a Conventional Rotator?

Any ideal workspace is one that not only provides convenience to the operators but also allows the machine to operate efficiently.

You’ll be doing a lot of heavy lifting of large cylindrical pipes with the help of lifts and column and boom machines. Therefore, you have to allocate enough area for the conventional rotator to be installed and operated.

The workspace should be large enough so that the operators can easily access the rotator and maintain it regularly.

You have to keep in mind that welding operations can alter the air condition inside a workspace causing breathing problems for the operators and engineers. Therefore sufficient ventilation is also necessary for the proper inflow and outflow of fresh air.

Lastly, the entire workspace should have enough exposure to bright light so that the welding operations can be performed with more accuracy.

Production Line

Production Line

What Things Should You Keep in Mind While Installing a Conventional Rotator?

After allocating a decent size of the workspace, you have to install the conventional rotator in the right manner. You must make sure that you neither hurt yourself nor damage the machine.

Conventional rotators are fully tested before their final delivery to the end-user for the correct functioning.

You are not essentially required to perform any more tests. Therefore they can be directly put into operation without the need for any further test time.

We would though recommend that the operations of all controls are tested before the equipment is put into the production process.

You have to ensure that you perform the following operations to ensure that the installation process is completed according to the plan.

  1. Start by ensuring that all moving parts of the conventional rotator can freely move.
  2. You should check the oil level in the gearbox along with the integrity of all cables, mains, and hand control pendants, make sure there are no cuts, etc.
  3. Make sure that the hand pendant controls all operate correctly.  Also, the Emergency Stop on the Pendant must be checked that it works and locks all other controls so the machine cannot restart then reset on the panel.
  4. You should also check the Emergency Stop on the Panel works, and lock all other controls so the machine cannot restart then reset on the panel.
  5. Lastly, ensure that the steel framework to ensure it is straight and free from damage.

20 Tons Conventional Welding Rotator

20 Tons Conventional Welding Rotator

What Are the Safety Guidelines You Should Follow While Operating a Conventional Rotator?

Standard safety guidelines should be followed so that you can effectively operate a convention rotator. You must take care of your safety as well as the machine for a smooth operating experience.

You ought to consistently guarantee that unassigned operators don’t approach and operate the hardware at any time.

Any security measures fitted for the safety of the conventional rotator, should not circumvent or be eliminated. If they must be taken out, the gear should be put out of activity until maintenance is finished.

You ought to consistently keep the working environment spotless and liberated from obstructions.

Ensure that the workspace is sufficiently bright so the administrators and designers can operate the conventional rotator with no visual impedance.

You should ensure that the machine is routinely maintained to guarantee that it stays safe.

Conventional Rotator wind tower welding process

Conventional Rotator wind tower welding process

What Are the Duties of Operators and Service Engineers of Conventional Rotators?

The operators and service engineers are assigned different duties to operate and maintain the conventional rotators. Most companies practice this standard to avoid any unwanted experience with their capital investments.

You can however assign the same person to perform the task of both the operators and service engineers if you are looking to save your operating costs according to your business requirements. The duties of operators include:

  • The rotators must only be operated by adults, who have the skills and experience, and are well versed with safety and operating instructions.
  • You don’t need specialized training but experience in working with this kind of equipment is required.
  • If you are the operator assigned to operate the conventional rotator you’ll perform the following tasks:
  • First off, you’ll have to move the wheel brackets on the base frame to accommodate different vessel diameters.
  • You’ll have to load vessels onto the rotators and watch the rotators and vessel while it is turning.
  • Operating the machine and performing daily maintenance checks must also be your duty along with keeping the rotators clean.

The job of service engineers is a bit more complex than operators. Service Engineers must be aware of the extra risks when working on the machine. The duties of service engineers include:

  • You, as a service engineer, must possess all the operational information of a conventional rotator as the operator. On top of that, you’ll have to perform the following tasks for optimum professional performance:
  • You must have received the required training/education or knowledge as necessary for the local regulations regarding service engineers.
  • Experience in maintaining and servicing machinery is also needed along with access to correct tools required to service/repair the machinery.

Pressure Vessel Welding

Conventional Rotator wind tower welding process

What Emergency Options Come With Conventional Rotators?

It is fundamentally significant for the wellbeing of the administrators and other staff members in the workspace of the rotators, that they completely comprehend the position of the emergency stop. This is to ensure that they can utilize it in a time of need.

You should have the option to stop the gear if you need support or are trapped by the machines.

Initially, all new administrators ought to be made mindful of these emergency stop systems. There are two stop buttons fitted to the rotators, one is situated on the board mounted on the drive unit, the second is mounted on the pendant.

You can use either of these two buttons. This will promptly halt the conventional rotators, and all controls will be locked. In the event of injury, help can be given quickly. If you need another critical activity, this can be done right away.

  • After the issue has been settled and the machine has been checked for proper operation, the emergency stop button should be twisted toward the directions imprinted on it.
  • You’ll always have to press the reset button on the board. When the light on it glows, the rotators won’t restart once more, until a course button is pressed. You can thus continue the normal course of operation.
  • Note either emergency stop button can be utilized to stop the machine however activity can just restart again once the reset button is squeezed.
  • New administrators are permitted to rehearse with the emergency stop switches The Emergency Stop is tried toward the beginning of each shift
  • You should never disconnect or bypass the emergency stop buttons in any case.

2 Tons Conventional Welding Rotator

2 Tons Conventional Welding Rotator

How Do You Set Up a Conventional Rotator in a Workspace?

We have already discussed the workspace and installation of a conventional rotator. Once you bring it in a usable location and condition, it will be ready to use.

You must keep in mind that conventional rotators operate with several other machines to achieve welding automation. Thus they must be set up accordingly so that they can be operated effectively.

  • The conventional rotators ought to be set on a smooth, level, hard floor that is equipped for taking the heaviness of the rotator and vessel, over the contact space of the rotator with the floor.
  • You should ensure that the distances between the base frames ought to be, for example, to coordinate with the vessel’s measurements. Preferably, if the vessel is completely even and 1 drive with 1 idler is being utilized.
  • The drive and idler ought to be 33% of the route along the vessel length to guarantee that an equivalent burden is put onto each segment. In the event that more weight is toward one side of the vessel, the drive or idler area ought to be drawn nearer to this finish to again adjust the loading on each part.
  • You must be able to adjust the loading similarly between the drive and idler sections. Inability to do so may bring about over-burdening one of the areas which will cause issues when attempting to turn the vessel.
  • It can likewise result in back driving where the vessel can keep on turning in the wake of halting the rotators. Whenever noticed, this should be redressed by effectively situating the drive and idler area. Inability to do so will harm the hardware.
  • When one of the direction buttons (Forward or Reverse) is pressed then the rotators will start to turn the vessel.

Customized Color Conventional Rotator

Customized Color Conventional Rotator

How Can You Adjust the Wheel Brackets on a Conventional Rotator?

You will need to adjust the positions of the two-wheel brackets on the base frame so that vessels of different diameters can be loaded.

To do this, you must unbolt the wheel bracket from the base frame. You can use a crane to lift the wheel bracket using the lifting points.

You can then move the bracket to the required position for the diameter of the vessel. Afterward, bolt the wheel brackets back onto the base frame using all the bolts, and tighten.

We recommended that the wheel brackets are always adjusted so that the axis of rotation of the vessel is on the centerline of the drive and idler frames of the set of rotators.

80 Tons Conventional Welding Rotator

80 Tons Conventional Welding Rotator

What Are the Standard Procedures for Operating a Conventional Rotator?

The standard practice of operating a conventional rotator will be separated into three segments. These incorporate situating, welding, and halting the machine.

  • You must start by ensuring that the rotators are accurately adjusted and the wheel sections are in the right position, they may then load the vessel on the rotators. This should be done consistently, so as not to stun load the rotators.
  • Assuming the rotators are shock-loaded, this will damage the drive chain. Always guarantee that no bulges on the vessel can strike objects around the rotators, or the floor during rotation.
  • You should then set the speed potentiometer handle to the select desired speed. At that point, press the ideal travel button. The rotators will begin to turn the vessel.
  • It is significant that you know about the earthing necessities of their welding methodology, and that this is effectively associated with the vessel before welding. Standard rotators are not intended to earth the vessel during welding.
  • When welding, the vessel must be earthed autonomously by the rotators. Earthing through the rotator will damage the rotator sets. The lone exemption for this would be, for extraordinary steel wheel rotators which have been fitted with an earthing point. In which case, fundamentally, the earth link is associated appropriately at this earthing point, before welding.
  • You must always keep the rotators clean. Any circular segment starts, transition, or slag that falls onto the rotators ought to be eliminated when is conceivable.
  • You have to press the stop button on the hand pendant to stop the rotator from rotating. The rotation will begin again when a direction button is pressed.
  • Apart from the main control function, you can also stop the conventional rotators from operating with the help of an emergency button. This, however, should be pressed in the case of an emergency only.

5 Tons Conventional Rotator Ready to Deliver

5 Tons Conventional Rotator Ready to Deliver

What Should You Know About the Cleaning and Breakdown of Conventional Rotators?

If the conventional rotators quit working, the hardware should only be fixed by qualified staff.

You can recognize an issue with the conventional rotator If there are rehashed flaws, In such a case, you should contact the individual on the location that is liable for administration and support.

These machines require no exceptional cleaning guidelines. The rotators must not establish any contamination to the climate around them during typical activity, albeit, the welding interaction being completed on them may dirty the rotators

You should keep in mind that it is a great practice to keep the rotators clean. Any circular segment starts, transition, or slag that falls onto the rotators ought to be eliminated when is conceivable.

In conclusion, conventional rotators should be electrically confined before cleaning. Any electrical segments should not interact with water or other cleaning liquids.

What Are the Common Mistakes That Would Result in the Failure of Conventional Rotators?

Operating the conventional rotator is extremely necessary as failure in this regard will cost you in three possible ways. You can harm yourself and damage the machine while not optimizing the welding performance.

You should watch out for the following common practices that cause the failure of the conventional rotators.

  1. The primary mistake is the situation of numerous drives under one vessel. This is just conceivable if exceptional expert and slave synchronized control boards have been provided with the rotators. In which case the expert board controls the slave drive.
  2. Portions of the vessel come into contact with the rotator’s floor, or items nearby during the rotation. This can damage the rotators and cause the wheels to slip or over-burden the units.
  3. You might not have done legitimate earthing during welding that can ultimately cause the electrics on the rotators to short out.
  4. The emergency stop button is depressed if a switch is pressed. You should discover who pressed it in and why before restarting the machine. There might be a danger that another person might have operated the machine.
  5. You’ll end up receiving an imperfect weld if the distance between the wheel section is excessively huge, along these lines receiving more burdens on each wheel. This can cause the rotators to be over-burden.
  6. Wheel sections are excessively near one another, this is a hazardous position. During rotation, the vessel could now move off the rotators making injury to anybody nearby it. It can likewise occur if there is an out of equilibrium load.
  7. You can also get yourself injured if the drive and idler units are not adjusted corresponding to one another then the vessel can crawl lengthways and even tumble off the rotators. This can likewise damage the wheels of the rotator.

Conventional Rotator in Project

Conventional Rotator in Project

What Are the Standard Procedures for the Maintenance and Servicing of Conventional Rotators?

Conventional rotators are designed and constructed to the highest standards, using high-quality components. These machines should expect to have many years of operational life with only a minimal amount of regular maintenance.

You must keep in mind that all efforts must be made to keep the rotators clean and free from dirt or waste from the welding process. This is done to improve the longevity of the equipment.

In addition, the gearbox oil levels should be checked regularly and kept at the correct levels.

You should do regular maintenance checks, at least once a year to achieve the maximum useful life of your rotators. Following are a few practices that you should always engage yourself in as a service engineer:

  1. You should look out for poor electrical contacts regularly after some time to avoid any short circuits. There is a very rare chance that any electrical failure may occur in a conventional rotator. This is because the electrical supply in most industrial areas is equipped with high-quality capacitors to deal with any anomaly in voltage.
  2. Switches and controls can be damaged due to daily usage thus this is something that you can expect to replace after a while.
  3. You should always check out any loose mechanical parts because a failure may end up causing damage to your equipment and injury to the operator.
  4. Always ensure that all fixings are correctly tightened. This is to ensure that you achieve high accuracy in your welding operations.
  5. Wheels are one of the most heavily used pieces of equipment in a conventional rotator. The condition of tires on wheels must be regularly checked as they are very likely to wear out especially in the case of heavy usage. You should also do the same with solid steel tires.
  6. You should also check that wheels rotate truly (i.e. no eccentric rotation around the axles). This is done to track the problem in its early phase.
  7. Metal corrosion is also something that you can notice on some parts of conventional rotators if their paint wears out or they are exposed to cold and wet climatic conditions. You should duly take care of all metallic parts to avoid this issue.
  8. You have to check frame damage as well as signs of any damage to the wheel bearings.
  9. Always check all cables for damage (mains, pendant, and also any visible cable running from the panel to the motors).
  10. You must also check the emergency stops and also the correct functioning of the panel door isolator.
  11. Remove guards and check the condition of the spur gear and pinion on the drive wheels.

If there is any excessive damage then the parts should be removed and replaced with new ones.

Heavy-duty Conventional Welding Rotator

Heavy-duty Conventional Welding Rotator

What are The Correct Maintenance Procedures For The Gearbox of a Conventional Rotator?

You must consistently check and replace the oil in the gearboxes to guarantee that the conventional rotators have a long assistance life.

With the exception of the first oil change, the oil in the gearbox ought to be changed every 2500 hours or 6 months. Check if the seal is spilling or sporadic.

You should check if there are any surprising noises during the rotation operations. On the off chance that indeed, the bearing might be broken. Likewise, check the breathing hole of the gearbox is obstruction-free.

To help the cooling of the gearbox, it is suggested that the outer housing is kept clean. You must check the bolts, re-fix any that are loose.

You must never blend oils of various brands. Indeed, drain the oil from the gearbox prior to topping off with an alternate brand. This is on the grounds that the gearboxes on the rotators are loaded up with a legitimate amount of grease prior to leaving the plant.

Conventional Rotator Gear Box

Conventional Rotator Gear Box

What Are the Common Mechanical and Electrical Replacement Parts of a Conventional Rotator?

Almost all electrical and mechanical parts of a conventional rotator can be replaced in case of damage through normal wear and tear. The main components of a conventional rotator such as the idler and drive units can be obtained easily while custom parts may take a while to be delivered to you.

You should always contact the suppliers to enquire about the replacement parts. This way, you’ll avoid the possibility of any misplacement or malfunction. You’ll also be able to acquire expert opinions regarding your machine.

In the drive section, the main replacement parts include:

  • A Base Frame
  • Wheel Bracket
  • Wheel Keeplate
  • Duthane Tyre
  • Spur Gear
  • Pinion
  • Pinion Keeplate
  • Drive Shaft
  • Wheel Shaft Bearing
  • Wheel Shaft Bearing Keeplate
  • Reduction Gearbox
  • 0kW AC Motor with Force Vent Fan
  • A Set of Wheel Bracket Guards

The quantity of these parts will vary according to their installation in the machine.

You’ll notice several parts in the idler section as well. These include:

  • Idler Base Frame
  • Idler Wheel Bracket
  • Idler Wheel
  • Duthane Tyres
  • Idler Shaft
  • Wheel Shaft Bearing
  • Wheel Shaft Bearing Keeplate

The quantity of these parts will also vary according to the configuration of your convention rotators.

The electrical components that can be replaced include:

  • Transformer
  • Contactor
  • Pole Circuit Breaker
  • Pole Circuit Breaker
  • Phase Fuse Holder
  • Fuses
  • Phase Inverter Drive
  • Motor Circuit Breaker With Aux Block (Drive Motor)
  • Motor Circuit Breaker (Force Vent Fan Motor)
  • Fused Door Isolator inc 3 Fuses
  • Few Standard Terminals (Grey)
  • Earth Terminals (Green/Yellow)
  • 10-Way Earthing Bar
  • White Power On Lamp
  • Emergency Stop Reset Blue LED Push Button
  • Panel Emergency Stop Button
  • Button Pendant Body plus Emergency Stop Button Guard
  • Pendant Pushbutton (Green, Red, Yellow)
  • Speed Potentiometer
  • Pendant Emergency Stop Button 1 Not Shown
  • Pendant Cable

The voltage and quality of these parts will depend upon the specific configurations of your conventional rotators.

During the warranty time frame, any repairs and fixes should only be done under the bearing of the manufacturers or the suppliers. Any unapproved repairs may damage the machine and discredit the guarantee as well.

It is prompted that the producer ought to be reached for the stockpile of all new parts. This will guarantee that the right part or appropriate elective parts are provided and utilized on the hardware.

You have to keep in mind that not after the suggestions for new parts as mentioned above can have ramifications for the security of the hardware. The makers can’t be expected to take responsibility for any resulting issues subsequent to fitting none suggested parts.

Blue Color Conventional Rotator

Blue Color Conventional Rotator

What Is the Environmental Impact of a Conventional Rotator?

Conventional rotators do not have any major or minor impact on the environment. These machines do not emit any dangerous elements such as smoke or radiation.

You should understand that welding operations are complementary operations that are performed on conventional rotators. Therefore, the welding operations may be causing an impact on the environment depending on their category.

You should always engage in healthy and environmentally friendly welding operations to reduce any air or noise pollution.

We suggest that you keep fire extinguishing equipment for usage in the case of an emergency.

OEM For Customers

OEM For Customers

How Can SENLISWELD Help You Out in Choosing the Right Configuration for Conventional Rotators?

SENLISWELD has been engaged in manufacturing the highest quality of welding rotators. We design and produce extremely durable rotators so that they can handle immense load pressures.

You can also expect great effectiveness and efficiency in your welding operation by achieving a highly accurate welding performance.

Not only conventional rotators, but the self-aligning rotators we produce for our clients are rated as top products in the welding industry.

You can contact us anytime and get a fair quotation about any welding automation machine for your business.

If you need expert advice about the configuration and customization of welding automation machinery, Our team of experts will be at your service right away.

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